def cut_out(base):
outer = gp_Circ2d(gp_OX2d(), top_radius - 1.75 * roller_diameter)
inner = gp_Circ2d(gp_OX2d(), center_radius + 0.75 * roller_diameter)
geom_outer = GCE2d_MakeCircle(outer).Value()
geom_inner = GCE2d_MakeCircle(inner).Value()
geom_inner.Reverse()
base_angle = (2. * M_PI) / mounting_hole_count
hole_angle = atan(hole_radius / mounting_radius)
correction_angle = 3 * hole_angle
left = gp_Lin2d(gp_Origin2d(), gp_DX2d())
right = gp_Lin2d(gp_Origin2d(), gp_DX2d())
left.Rotate(gp_Origin2d(), correction_angle)
right.Rotate(gp_Origin2d(), base_angle - correction_angle)
geom_left = GCE2d_MakeLine(left).Value()
geom_right = GCE2d_MakeLine(right).Value()
inter_1 = Geom2dAPI_InterCurveCurve(geom_outer, geom_left)
inter_2 = Geom2dAPI_InterCurveCurve(geom_outer, geom_right)
inter_3 = Geom2dAPI_InterCurveCurve(geom_inner, geom_right)
inter_4 = Geom2dAPI_InterCurveCurve(geom_inner, geom_left)
if inter_1.Point(1).X() > 0:
p1 = inter_1.Point(1)
else:
p1 = inter_1.Point(2)
if inter_2.Point(1).X() > 0:
p2 = inter_2.Point(1)
else:
p2 = inter_2.Point(2)
if inter_3.Point(1).X() > 0:
p3 = inter_3.Point(1)
else:
p3 = inter_3.Point(2)
if inter_4.Point(1).X() > 0:
p4 = inter_4.Point(1)
else:
p4 = inter_4.Point(2)
trimmed_outer = GCE2d_MakeArcOfCircle(outer, p1, p2).Value()
trimmed_inner = GCE2d_MakeArcOfCircle(inner, p4, p3).Value()
plane = gp_Pln(gp_Origin(), gp_DZ())
arc1 = BRepBuilderAPI_MakeEdge(geomapi_To3d(trimmed_outer, plane)).Edge()
lin1 = BRepBuilderAPI_MakeEdge(gp_Pnt(p2.X(), p2.Y(), 0),
gp_Pnt(p3.X(), p3.Y(), 0)).Edge()
arc2 = BRepBuilderAPI_MakeEdge(geomapi_To3d(trimmed_inner, plane)).Edge()
lin2 = BRepBuilderAPI_MakeEdge(gp_Pnt(p4.X(), p4.Y(), 0),
gp_Pnt(p1.X(), p1.Y(), 0)).Edge()
cutout_wire = BRepBuilderAPI_MakeWire(arc1)
cutout_wire.Add(lin1)
cutout_wire.Add(arc2)
cutout_wire.Add(lin2)
# Turn the wire into a face
cutout_face = BRepBuilderAPI_MakeFace(cutout_wire.Wire())
filleted_face = BRepFilletAPI_MakeFillet2d(cutout_face.Face())
explorer = BRepTools_WireExplorer(cutout_wire.Wire())
while explorer.More():
vertex = explorer.CurrentVertex()
filleted_face.AddFillet(vertex, roller_radius)
explorer.Next()
cutout = BRepPrimAPI_MakePrism(filleted_face.Shape(),
gp_Vec(0.0, 0.0, thickness)).Shape()
result = base
rotate = gp_Trsf()
for i in range(0, mounting_hole_count):
rotate.SetRotation(gp_OZ(), i * 2. * M_PI / mounting_hole_count)
rotated_cutout = BRepBuilderAPI_Transform(cutout, rotate, True)
result = BRepAlgoAPI_Cut(result,
rotated_cutout.Shape()).Shape()
return result
def build_tooth():
base_center = gp_Pnt2d(pitch_circle_radius + (tooth_radius - roller_radius), 0)
base_circle = gp_Circ2d(gp_Ax2d(base_center, gp_Dir2d()), tooth_radius)
trimmed_base = GCE2d_MakeArcOfCircle(base_circle,
M_PI - (roller_contact_angle / 2.),
M_PI).Value()
trimmed_base.Reverse() # just a trick
p0 = trimmed_base.StartPoint()
p1 = trimmed_base.EndPoint()
# Determine the center of the profile circle
x_distance = cos(roller_contact_angle / 2.) * (profile_radius + tooth_radius)
y_distance = sin(roller_contact_angle / 2.) * (profile_radius + tooth_radius)
profile_center = gp_Pnt2d(pitch_circle_radius - x_distance, y_distance)
# Construct the profile circle gp_Circ2d
profile_circle = gp_Circ2d(gp_Ax2d(profile_center, gp_Dir2d()),
profile_center.Distance(p1))
geom_profile_circle = GCE2d_MakeCircle(profile_circle).Value()
# Construct the outer circle gp_Circ2d
outer_circle = gp_Circ2d(gp_Ax2d(gp_Pnt2d(0, 0), gp_Dir2d()), top_radius)
geom_outer_circle = GCE2d_MakeCircle(outer_circle).Value()
inter = Geom2dAPI_InterCurveCurve(geom_profile_circle, geom_outer_circle)
num_points = inter.NbPoints()
assert isinstance(p1, gp_Pnt2d)
if num_points == 2:
if p1.Distance(inter.Point(1)) < p1.Distance(inter.Point(2)):
p2 = inter.Point(1)
else:
p2 = inter.Point(2)
elif num_points == 1:
p2 = inter.Point(1)
else:
sys.exit(-1)
# Trim the profile circle and mirror
trimmed_profile = GCE2d_MakeArcOfCircle(profile_circle, p1, p2).Value()
# Calculate the outermost point
p3 = gp_Pnt2d(cos(tooth_angle / 2.) * top_radius,
sin(tooth_angle / 2.) * top_radius)
# and use it to create the third arc
trimmed_outer = GCE2d_MakeArcOfCircle(outer_circle, p2, p3).Value()
# Mirror and reverse the three arcs
mirror_axis = gp_Ax2d(gp_Origin2d(), gp_DX2d().Rotated(tooth_angle / 2.))
mirror_base = Geom2d_TrimmedCurve.DownCast(trimmed_base.Copy())
mirror_profile = Geom2d_TrimmedCurve.DownCast(trimmed_profile.Copy())
mirror_outer = Geom2d_TrimmedCurve.DownCast(trimmed_outer.Copy())
mirror_base.Mirror(mirror_axis)
mirror_profile.Mirror(mirror_axis)
mirror_outer.Mirror(mirror_axis)
mirror_base.Reverse()
mirror_profile.Reverse()
mirror_outer.Reverse()
# Replace the two outer arcs with a single one
outer_start = trimmed_outer.StartPoint()
outer_mid = trimmed_outer.EndPoint()
outer_end = mirror_outer.EndPoint()
outer_arc = GCE2d_MakeArcOfCircle(outer_start, outer_mid, outer_end).Value()
# Create an arc for the inside of the wedge
inner_circle = gp_Circ2d(gp_Ax2d(gp_Pnt2d(0, 0), gp_Dir2d()),
top_radius - roller_diameter)
inner_start = gp_Pnt2d(top_radius - roller_diameter, 0)
inner_arc = GCE2d_MakeArcOfCircle(inner_circle, inner_start, tooth_angle).Value()
inner_arc.Reverse()
# Convert the 2D arcs and two extra lines to 3D edges
plane = gp_Pln(gp_Origin(), gp_DZ())
arc1 = BRepBuilderAPI_MakeEdge(geomapi_To3d(trimmed_base, plane)).Edge()
arc2 = BRepBuilderAPI_MakeEdge(geomapi_To3d(trimmed_profile, plane)).Edge()
arc3 = BRepBuilderAPI_MakeEdge(geomapi_To3d(outer_arc, plane)).Edge()
arc4 = BRepBuilderAPI_MakeEdge(geomapi_To3d(mirror_profile, plane)).Edge()
arc5 = BRepBuilderAPI_MakeEdge(geomapi_To3d(mirror_base, plane)).Edge()
p4 = mirror_base.EndPoint()
p5 = inner_arc.StartPoint()
lin1 = BRepBuilderAPI_MakeEdge(gp_Pnt(p4.X(), p4.Y(), 0),
gp_Pnt(p5.X(), p5.Y(), 0)).Edge()
arc6 = BRepBuilderAPI_MakeEdge(geomapi_To3d(inner_arc, plane)).Edge()
p6 = inner_arc.EndPoint()
lin2 = BRepBuilderAPI_MakeEdge(gp_Pnt(p6.X(), p6.Y(), 0),
gp_Pnt(p0.X(), p0.Y(), 0)).Edge()
wire = BRepBuilderAPI_MakeWire(arc1)
wire.Add(arc2)
wire.Add(arc3)
wire.Add(arc4)
wire.Add(arc5)
wire.Add(lin1)
wire.Add(arc6)
wire.Add(lin2)
face = BRepBuilderAPI_MakeFace(wire.Wire())
wedge = BRepPrimAPI_MakePrism(face.Shape(), gp_Vec(0.0, 0.0, thickness))
return wedge.Shape()
def round_tooth(wedge):
round_x = 2.6
round_z = 0.06 * pitch
round_radius = pitch
# Determine where the circle used for rounding has to start and stop
p2d_1 = gp_Pnt2d(top_radius - round_x, 0)
p2d_2 = gp_Pnt2d(top_radius, round_z)
# Construct the rounding circle
round_circle = GccAna_Circ2d2TanRad(p2d_1, p2d_2, round_radius, 0.01)
if (round_circle.NbSolutions() != 2):
sys.exit(-2)
round_circle_2d_1 = round_circle.ThisSolution(1)
round_circle_2d_2 = round_circle.ThisSolution(2)
if (round_circle_2d_1.Position().Location().Coord()[1] >= 0):
round_circle_2d = round_circle_2d_1
else:
round_circle_2d = round_circle_2d_2
# Remove the arc used for rounding
trimmed_circle = GCE2d_MakeArcOfCircle(round_circle_2d, p2d_1, p2d_2).Value()
# Calculate extra points used to construct lines
p1 = gp_Pnt(p2d_1.X(), 0, p2d_1.Y())
p2 = gp_Pnt(p2d_2.X(), 0, p2d_2.Y())
p3 = gp_Pnt(p2d_2.X() + 1, 0, p2d_2.Y())
p4 = gp_Pnt(p2d_2.X() + 1, 0, p2d_1.Y() - 1)
p5 = gp_Pnt(p2d_1.X(), 0, p2d_1.Y() - 1)
# Convert the arc and four extra lines into 3D edges
plane = gp_Pln(gp_Ax3(gp_Origin(), gp_DY().Reversed(), gp_DX()))
arc1 = BRepBuilderAPI_MakeEdge(geomapi_To3d(trimmed_circle, plane)).Edge()
lin1 = BRepBuilderAPI_MakeEdge(p2, p3).Edge()
lin2 = BRepBuilderAPI_MakeEdge(p3, p4).Edge()
lin3 = BRepBuilderAPI_MakeEdge(p4, p5).Edge()
lin4 = BRepBuilderAPI_MakeEdge(p5, p1).Edge()
# Make a wire composed of the edges
round_wire = BRepBuilderAPI_MakeWire(arc1)
round_wire.Add(lin1)
round_wire.Add(lin2)
round_wire.Add(lin3)
round_wire.Add(lin4)
# Turn the wire into a face
round_face = BRepBuilderAPI_MakeFace(round_wire.Wire()).Shape()
# Revolve the face around the Z axis over the tooth angle
rounding_cut_1 = BRepPrimAPI_MakeRevol(round_face, gp_OZ(), tooth_angle).Shape()
# Construct a mirrored copy of the first cutting shape
mirror = gp_Trsf()
mirror.SetMirror(gp_XOY())
mirrored_cut_1 = BRepBuilderAPI_Transform(rounding_cut_1, mirror, True).Shape()
# and translate it so that it ends up on the other side of the wedge
translate = gp_Trsf()
translate.SetTranslation(gp_Vec(0, 0, thickness))
rounding_cut_2 = BRepBuilderAPI_Transform(mirrored_cut_1, translate, False).Shape()
# Cut the wedge using the first and second cutting shape
cut_1 = BRepAlgoAPI_Cut(wedge, rounding_cut_1).Shape()
cut_2 = BRepAlgoAPI_Cut(cut_1, rounding_cut_2).Shape()
return cut_2