def clone_tooth(base_shape):
clone = gp_Trsf()
grouped_shape = base_shape
# Find a divisor, between 1 and 8, for the number_of teeth
multiplier = 1
max_multiplier = 1
for i in range(0, 8):
if num_teeth % multiplier == 0:
max_multiplier = i + 1
multiplier = max_multiplier
for i in range(1, multiplier):
clone.SetRotation(gp_OZ(), -i * tooth_angle)
rotated_shape = BRepBuilderAPI_Transform(base_shape, clone, True).Shape()
grouped_shape = BRepAlgoAPI_Fuse(grouped_shape, rotated_shape).Shape()
# Rotate the basic tooth and fuse together
aggregated_shape = grouped_shape
for i in range(1, int(num_teeth / multiplier)):
clone.SetRotation(gp_OZ(), - i * multiplier * tooth_angle)
rotated_shape = BRepBuilderAPI_Transform(grouped_shape, clone, True).Shape()
aggregated_shape = BRepAlgoAPI_Fuse(aggregated_shape, rotated_shape).Shape()
cylinder = BRepPrimAPI_MakeCylinder(gp_XOY(),
top_radius - roller_diameter,
thickness)
aggregated_shape = BRepAlgoAPI_Fuse(aggregated_shape,
cylinder.Shape()).Shape()
return aggregated_shape
def utilGetZRotatedShape(aShape, angle):
aTransform = gp_Trsf()
rotationAxis = gp_OZ()
aTransform.SetRotation(rotationAxis, angle)
rotatedShape = BRepBuilderAPI_Transform(aShape, aTransform).Shape()
return rotatedShape
def rotate_shp_3_axis(shape, rx, ry, rz, unity="deg"):
""" Rotate a shape around (O,x), (O,y) and (O,z).
@param rx_degree : rotation around (O,x)
@param ry_degree : rotation around (O,y)
@param rz_degree : rotation around (O,z)
@return : the rotated shape.
"""
if unity == "deg": # convert angle to radians
rx = radians(rx)
ry = radians(ry)
rz = radians(rz)
alpha = gp_Trsf()
alpha.SetRotation(gp_OX(), rx)
beta = gp_Trsf()
beta.SetRotation(gp_OY(), ry)
gamma = gp_Trsf()
gamma.SetRotation(gp_OZ(), rz)
brep_trns = BRepBuilderAPI_Transform(shape, alpha * beta * gamma, False)
shp = brep_trns.Shape()
return shp
def rotate_shp_3_axis(shape, rx, ry, rz, unity="deg"):
""" Rotate a shape around (O,x), (O,y) and (O,z).
@param rx_degree : rotation around (O,x)
@param ry_degree : rotation around (O,y)
@param rz_degree : rotation around (O,z)
@return : the rotated shape.
"""
if unity == "deg": # convert angle to radians
rx = radians(rx)
ry = radians(ry)
rz = radians(rz)
alpha = gp_Trsf()
alpha.SetRotation(gp_OX(), rx)
beta = gp_Trsf()
beta.SetRotation(gp_OY(), ry)
gamma = gp_Trsf()
gamma.SetRotation(gp_OZ(), rz)
brep_trns = BRepBuilderAPI_Transform(shape, alpha*beta*gamma, False)
shp = brep_trns.Shape()
return shp
def cut_out(base):
outer = gp_Circ2d(gp_OX2d(), top_radius - 1.75 * roller_diameter)
inner = gp_Circ2d(gp_OX2d(), center_radius + 0.75 * roller_diameter)
geom_outer = GCE2d_MakeCircle(outer).Value()
geom_inner = GCE2d_MakeCircle(inner).Value()
geom_inner.Reverse()
base_angle = (2. * M_PI) / mounting_hole_count
hole_angle = atan(hole_radius / mounting_radius)
correction_angle = 3 * hole_angle
left = gp_Lin2d(gp_Origin2d(), gp_DX2d())
right = gp_Lin2d(gp_Origin2d(), gp_DX2d())
left.Rotate(gp_Origin2d(), correction_angle)
right.Rotate(gp_Origin2d(), base_angle - correction_angle)
geom_left = GCE2d_MakeLine(left).Value()
geom_right = GCE2d_MakeLine(right).Value()
inter_1 = Geom2dAPI_InterCurveCurve(geom_outer, geom_left)
inter_2 = Geom2dAPI_InterCurveCurve(geom_outer, geom_right)
inter_3 = Geom2dAPI_InterCurveCurve(geom_inner, geom_right)
inter_4 = Geom2dAPI_InterCurveCurve(geom_inner, geom_left)
if inter_1.Point(1).X() > 0:
p1 = inter_1.Point(1)
else:
p1 = inter_1.Point(2)
if inter_2.Point(1).X() > 0:
p2 = inter_2.Point(1)
else:
p2 = inter_2.Point(2)
if inter_3.Point(1).X() > 0:
p3 = inter_3.Point(1)
else:
p3 = inter_3.Point(2)
if inter_4.Point(1).X() > 0:
p4 = inter_4.Point(1)
else:
p4 = inter_4.Point(2)
trimmed_outer = GCE2d_MakeArcOfCircle(outer, p1, p2).Value()
trimmed_inner = GCE2d_MakeArcOfCircle(inner, p4, p3).Value()
plane = gp_Pln(gp_Origin(), gp_DZ())
arc1 = BRepBuilderAPI_MakeEdge(geomapi_To3d(trimmed_outer, plane)).Edge()
lin1 = BRepBuilderAPI_MakeEdge(gp_Pnt(p2.X(), p2.Y(), 0),
gp_Pnt(p3.X(), p3.Y(), 0)).Edge()
arc2 = BRepBuilderAPI_MakeEdge(geomapi_To3d(trimmed_inner, plane)).Edge()
lin2 = BRepBuilderAPI_MakeEdge(gp_Pnt(p4.X(), p4.Y(), 0),
gp_Pnt(p1.X(), p1.Y(), 0)).Edge()
cutout_wire = BRepBuilderAPI_MakeWire(arc1)
cutout_wire.Add(lin1)
cutout_wire.Add(arc2)
cutout_wire.Add(lin2)
# Turn the wire into a face
cutout_face = BRepBuilderAPI_MakeFace(cutout_wire.Wire())
filleted_face = BRepFilletAPI_MakeFillet2d(cutout_face.Face())
explorer = BRepTools_WireExplorer(cutout_wire.Wire())
while explorer.More():
vertex = explorer.CurrentVertex()
filleted_face.AddFillet(vertex, roller_radius)
explorer.Next()
cutout = BRepPrimAPI_MakePrism(filleted_face.Shape(),
gp_Vec(0.0, 0.0, thickness)).Shape()
result = base
rotate = gp_Trsf()
for i in range(0, mounting_hole_count):
rotate.SetRotation(gp_OZ(), i * 2. * M_PI / mounting_hole_count)
rotated_cutout = BRepBuilderAPI_Transform(cutout, rotate, True)
result = BRepAlgoAPI_Cut(result,
rotated_cutout.Shape()).Shape()
return result
def round_tooth(wedge):
round_x = 2.6
round_z = 0.06 * pitch
round_radius = pitch
# Determine where the circle used for rounding has to start and stop
p2d_1 = gp_Pnt2d(top_radius - round_x, 0)
p2d_2 = gp_Pnt2d(top_radius, round_z)
# Construct the rounding circle
round_circle = GccAna_Circ2d2TanRad(p2d_1, p2d_2, round_radius, 0.01)
if (round_circle.NbSolutions() != 2):
sys.exit(-2)
round_circle_2d_1 = round_circle.ThisSolution(1)
round_circle_2d_2 = round_circle.ThisSolution(2)
if (round_circle_2d_1.Position().Location().Coord()[1] >= 0):
round_circle_2d = round_circle_2d_1
else:
round_circle_2d = round_circle_2d_2
# Remove the arc used for rounding
trimmed_circle = GCE2d_MakeArcOfCircle(round_circle_2d, p2d_1, p2d_2).Value()
# Calculate extra points used to construct lines
p1 = gp_Pnt(p2d_1.X(), 0, p2d_1.Y())
p2 = gp_Pnt(p2d_2.X(), 0, p2d_2.Y())
p3 = gp_Pnt(p2d_2.X() + 1, 0, p2d_2.Y())
p4 = gp_Pnt(p2d_2.X() + 1, 0, p2d_1.Y() - 1)
p5 = gp_Pnt(p2d_1.X(), 0, p2d_1.Y() - 1)
# Convert the arc and four extra lines into 3D edges
plane = gp_Pln(gp_Ax3(gp_Origin(), gp_DY().Reversed(), gp_DX()))
arc1 = BRepBuilderAPI_MakeEdge(geomapi_To3d(trimmed_circle, plane)).Edge()
lin1 = BRepBuilderAPI_MakeEdge(p2, p3).Edge()
lin2 = BRepBuilderAPI_MakeEdge(p3, p4).Edge()
lin3 = BRepBuilderAPI_MakeEdge(p4, p5).Edge()
lin4 = BRepBuilderAPI_MakeEdge(p5, p1).Edge()
# Make a wire composed of the edges
round_wire = BRepBuilderAPI_MakeWire(arc1)
round_wire.Add(lin1)
round_wire.Add(lin2)
round_wire.Add(lin3)
round_wire.Add(lin4)
# Turn the wire into a face
round_face = BRepBuilderAPI_MakeFace(round_wire.Wire()).Shape()
# Revolve the face around the Z axis over the tooth angle
rounding_cut_1 = BRepPrimAPI_MakeRevol(round_face, gp_OZ(), tooth_angle).Shape()
# Construct a mirrored copy of the first cutting shape
mirror = gp_Trsf()
mirror.SetMirror(gp_XOY())
mirrored_cut_1 = BRepBuilderAPI_Transform(rounding_cut_1, mirror, True).Shape()
# and translate it so that it ends up on the other side of the wedge
translate = gp_Trsf()
translate.SetTranslation(gp_Vec(0, 0, thickness))
rounding_cut_2 = BRepBuilderAPI_Transform(mirrored_cut_1, translate, False).Shape()
# Cut the wedge using the first and second cutting shape
cut_1 = BRepAlgoAPI_Cut(wedge, rounding_cut_1).Shape()
cut_2 = BRepAlgoAPI_Cut(cut_1, rounding_cut_2).Shape()
return cut_2