Exemplo n.º 1
0
def test_get_costing(build_costing):
    m = build_costing
    assert hasattr(m.fs.costing, "CE_index")
    # Accounts with Feedwater Flow to HP section of HRSG, as the
    # reference/scaling parameter - Exhibit 5-15
    FW_accounts = ['3.1', '3.3', '8.4']

    m.fs.b1 = pyo.Block()
    m.fs.b1.feedwater_flowrate = pyo.Var(initialize=1085751)  # lb/hr
    m.fs.b1.feedwater_flowrate.fix()
    get_PP_costing(m.fs.b1, FW_accounts, m.fs.b1.feedwater_flowrate, 'lb/hr',
                   6)
    assert isinstance(m.fs.b1.costing.total_plant_cost, pyo.Var)
    assert hasattr(m.fs.b1.costing, "bare_erected_cost")
    assert isinstance(m.fs.b1.costing.total_plant_cost_eq, pyo.Constraint)
    assert degrees_of_freedom(m) == 0
Exemplo n.º 2
0
def test_units1_costing(build_costing):
    m = build_costing

    # Accounts with Feedwater Flow to HP section of HRSG, as the
    # reference/scaling parameter - Exhibit 5-15
    FW_accounts = ['3.1', '3.3', '8.4']

    # Accounts with Raw water withdrawal as the reference/scaling parameter
    # Exhibit 5-14
    RW_withdraw_accounts = ['3.2', '3.4', '3.5', '9.5', '14.6']
    m.fs.b2 = pyo.Block()

    m.fs.b2.raw_water_withdrawal = pyo.Var(initialize=2902)  # gpm
    m.fs.b2.raw_water_withdrawal.fix()
    get_PP_costing(m.fs.b2, RW_withdraw_accounts, m.fs.b2.raw_water_withdrawal,
                   'gpm', 6)

    # Accounts with fuel gas flowrate as the reference/scaling parameter
    # Exhibit 5-15 stream 2, Exhibit 5-8
    FuelG_accounts = ['3.6', '3.9', '6.1', '6.3', '6.4']
    m.fs.b3 = pyo.Block()
    # Obtain Fuel gas flowrate in acm
    fuelgas_value = 205630  # lb/hr

    m.fs.b3.fg_flowrate = pyo.Var(initialize=fuelgas_value)  # lb/hr
    m.fs.b3.fg_flowrate.fix()
    get_PP_costing(m.fs.b3, FuelG_accounts, m.fs.b3.fg_flowrate, 'lb/hr', 6)

    # Accounts with process water discharge as the reference/scaling parameter
    # Exhibit 5-14
    PW_discharge_accounts = ['3.7']
    m.fs.b4 = pyo.Block()

    m.fs.b4.process_water_discharge = pyo.Var(initialize=657)  # gpm
    m.fs.b4.process_water_discharge.fix()
    get_PP_costing(m.fs.b4, PW_discharge_accounts,
                   m.fs.b4.process_water_discharge, 'gpm', 6)

    # Initialize costing
    costing_initialization(m.fs)
    assert degrees_of_freedom(m) == 0

    # Solve the model
    results = solver.solve(m, tee=True)
    assert pyo.check_optimal_termination(results)

    # Accounts with raw water withdrawal as reference parameter
    assert pytest.approx(26.435, abs=0.5) \
        == sum(pyo.value(m.fs.b2.costing.total_plant_cost[ac])
               for ac in RW_withdraw_accounts)
    # Accounts with fuel gas as reference parameter
    assert pytest.approx(158.415, abs=0.5) \
        == sum(pyo.value(m.fs.b3.costing.total_plant_cost[ac])
               for ac in FuelG_accounts)

    # Accounts with process water discharge as reference parameter
    assert pytest.approx(11.608, abs=0.5) \
        == sum(pyo.value(m.fs.b4.costing.total_plant_cost[ac])
               for ac in PW_discharge_accounts)
Exemplo n.º 3
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def test_units3_costing(build_costing):
    m = build_costing
    # Accounts with steam turbine gross power as the reference/scaling
    # parameter
    # Exhibit 5-9
    Steam_turbine_gross_power_accounts = ['8.1', '8.2', '8.5', '14.3']
    m.fs.b9 = pyo.Block()
    # Obtain steam turbine gross power in kW
    ST_gross_power = 263 * 1000  # kW

    m.fs.b9.st_gross_power = pyo.Var(initialize=ST_gross_power)  # kW
    m.fs.b9.st_gross_power.fix()
    get_PP_costing(m.fs.b9, Steam_turbine_gross_power_accounts,
                   m.fs.b9.st_gross_power, 'kW', 6)

    # Accounts with condenser duty as the reference/scaling parameter
    # Exhibit 5-9
    Condenser_duty_accounts = ['8.3']
    m.fs.b10 = pyo.Block()
    # Obtain condenser duty in MMBtu/hr
    condenser_duty = 1332  # MMBtu/hr

    m.fs.b10.cond_duty = pyo.Var(initialize=condenser_duty)  # MMBtu/hr
    m.fs.b10.cond_duty.fix()
    get_PP_costing(m.fs.b10, Condenser_duty_accounts, m.fs.b10.cond_duty,
                   'MMBtu/hr', 6)

    # Accounts with cooling tower duty as the reference/scaling parameter
    # Exhibit 5-16
    Cooling_tower_accounts = ['9.1']
    m.fs.b11 = pyo.Block()
    # Obtain cooling tower duty in MMBtu/hr (includes condenser, Acid gas
    # removal, and other cooling loads)
    cooling_tower_duty = 1357  # MMBtu/hr

    m.fs.b11.cool_tower_duty = pyo.Var(initialize=cooling_tower_duty)
    # MMBtu/hr
    m.fs.b11.cool_tower_duty.fix()
    get_PP_costing(m.fs.b11, Cooling_tower_accounts, m.fs.b11.cool_tower_duty,
                   'MMBtu/hr', 6)

    # Accounts with circulating water flowrate as the reference/scaling
    # parameter
    Circ_water_accounts = ['9.2', '9.3', '9.4', '9.6', '9.7', '14.5']
    m.fs.b12 = pyo.Block()
    # Obtain circulating water flowrate in gpm
    cir_water_flowrate = 217555  # gpm

    m.fs.b12.circ_water_flow = pyo.Var(initialize=cir_water_flowrate)  # gpm
    m.fs.b12.circ_water_flow.fix()
    get_PP_costing(m.fs.b12, Circ_water_accounts, m.fs.b12.circ_water_flow,
                   'gpm', 6)

    # Accounts with total plant gross power as the reference/scaling parameter
    # Exhibit 5-9
    plant_gross_power_accounts = [
        '11.1', '11.7', '11.9', '13.1', '13.2', '13.3', '14.4', '14.7', '14.8',
        '14.9', '14.10'
    ]
    m.fs.b13 = pyo.Block()
    # Obtain total plant gross power in kW
    plant_gross_power = 740000  # kW

    m.fs.b13.gross_power = pyo.Var(initialize=plant_gross_power)  # kW
    m.fs.b13.gross_power.fix()
    get_PP_costing(m.fs.b13, plant_gross_power_accounts, m.fs.b13.gross_power,
                   'kW', 6)

    # Accounts with auxilliary load as the reference/scaling parameter
    # Exhibit 5-9
    auxilliary_load_accounts = [
        '11.2', '11.3', '11.4', '11.5', '11.6', '12.1', '12.2', '12.3', '12.4',
        '12.5', '12.6', '12.7', '12.8', '12.9'
    ]
    m.fs.b14 = pyo.Block()
    # Obtain auxilliary load in kW
    aux_load = 14 * 1000  # kW

    m.fs.b14.auxilliary_load = pyo.Var(initialize=aux_load)  # kW
    m.fs.b14.auxilliary_load.fix()
    get_PP_costing(m.fs.b14, auxilliary_load_accounts,
                   m.fs.b14.auxilliary_load, 'kW', 6)

    # Accounts with STG,CTG output as the reference/scaling parameter
    # Case B31A Account 9 - Pg 501 rev 4 baseline report
    stg_ctg_accounts = ['11.8']
    m.fs.b15 = pyo.Block()
    # Obtain STG,CTG output in kW
    stg_ctg_op = 689800  # kW

    m.fs.b15.stg_ctg_output = pyo.Var(initialize=stg_ctg_op)  # kW
    m.fs.b15.stg_ctg_output.fix()
    get_PP_costing(m.fs.b15, stg_ctg_accounts, m.fs.b15.stg_ctg_output, 'kW',
                   6)

    # Accounts with gas turbine power as the reference/scaling parameter
    # Exhibit 5-9
    gasturbine_accounts = ['14.1']
    m.fs.b16 = pyo.Block()
    # Obtain gas turbine power in kW
    gt_power = 477 * 1000  # kW

    m.fs.b16.gas_turbine_power = pyo.Var(initialize=gt_power)  # kW
    m.fs.b16.gas_turbine_power.fix()
    get_PP_costing(m.fs.b16, gasturbine_accounts, m.fs.b16.gas_turbine_power,
                   'kW', 6)

    # Initialize costing
    costing_initialization(m.fs)
    assert degrees_of_freedom(m) == 0

    # Solve the model
    results = solver.solve(m, tee=True)
    assert results.solver.termination_condition == \
        pyo.TerminationCondition.optimal
    assert results.solver.status == pyo.SolverStatus.ok

    # Accounts with condenser duty as reference parameter
    assert pytest.approx(14.27, abs=0.1) \
        == sum(pyo.value(m.fs.b10.costing.total_plant_cost[ac])
               for ac in Condenser_duty_accounts)

    # Accounts with cooling tower duty as reference parameter
    assert pytest.approx(14.73, abs=0.2) \
        == sum(pyo.value(m.fs.b11.costing.total_plant_cost[ac])
               for ac in Cooling_tower_accounts)
Exemplo n.º 4
0
def test_units2_costing(build_costing):
    m = build_costing
    # Accounts with flue gas flowrate as the reference/scaling parameter
    # Exhibit 5-15 stream 3, Exhibit 5-8
    FG_accounts = ['7.6']
    m.fs.b5 = pyo.Block()
    # Obtain Flue gas flowrate in acm
    fluegas_value = (8658430 / 60) / 0.025  # ft3/min

    m.fs.b5.fg_flowrate = pyo.Var(initialize=fluegas_value)  # ft3/min
    m.fs.b5.fg_flowrate.fix()
    get_PP_costing(m.fs.b5, FG_accounts, m.fs.b5.fg_flowrate, 'acfm', 6)

    # Accounts with combustion turbine gross power as the reference/scaling
    # parameter
    # Exhibit 5-9
    CT_grosspower_accounts = ['6.5']
    m.fs.b6 = pyo.Block()
    # Obtain combustion turbine gross power in kW
    CT_gross_power = 477 * 1000  # kW

    m.fs.b6.ct_gross_power = pyo.Var(initialize=CT_gross_power)  # kW
    m.fs.b6.ct_gross_power.fix()
    get_PP_costing(m.fs.b6, CT_grosspower_accounts, m.fs.b6.ct_gross_power,
                   'kW', 6)

    # Accounts with HRSG duty as the reference/scaling parameter
    # Exhibit 5-8, streams 3 and 4
    HRSG_duty_accounts = ['7.1', '7.2']
    m.fs.b7 = pyo.Block()
    # Obtain HRSG duty in MMBtu/hr, overall energy balance
    HRSG_duty = -(-538.1 + 277.1) * 8658430 / (10**6)  # MMBtu/hr

    m.fs.b7.hrsg_duty = pyo.Var(initialize=HRSG_duty)  # MMBtu/hr
    m.fs.b7.hrsg_duty.fix()
    get_PP_costing(m.fs.b7, HRSG_duty_accounts, m.fs.b7.hrsg_duty, 'MMBtu/hr',
                   6)

    # Accounts with gas flow to stack as the reference/scaling parameter
    # Exhibit 5-8, stream 4
    Stack_flow_gas_accounts = ['7.3', '7.4', '7.5']
    m.fs.b8 = pyo.Block()
    # Obtain gas flowrate to stack in ft3/min
    stack_flow_gas = (8658430 / 60) / 0.061  # ft3/min

    m.fs.b8.stack_flow_gas = pyo.Var(initialize=stack_flow_gas)  # ft3/min
    m.fs.b8.stack_flow_gas.fix()
    get_PP_costing(m.fs.b8, Stack_flow_gas_accounts, m.fs.b8.stack_flow_gas,
                   'acfm', 6)

    # Initialize costing
    costing_initialization(m.fs)
    assert degrees_of_freedom(m) == 0

    # Solve the model
    results = solver.solve(m, tee=True)
    assert results.solver.termination_condition == \
        pyo.TerminationCondition.optimal
    assert results.solver.status == pyo.SolverStatus.ok
    # Accounts with HRSG duty as reference parameter
    assert pytest.approx(90.794, abs=0.1) \
        == sum(pyo.value(m.fs.b7.costing.total_plant_cost[ac])
               for ac in HRSG_duty_accounts)
Exemplo n.º 5
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def test_PP_costing():
    # Create a Concrete Model as the top level object
    m = pyo.ConcreteModel()

    # Add a flowsheet object to the model
    m.fs = FlowsheetBlock(default={"dynamic": False})
    m.fs.get_costing(year='2018')

    # check that the model solved properly and has 0 degrees of freedom
    assert (degrees_of_freedom(m) == 0)

    ###########################################################################
    #  Create costing constraints                                             #
    ###########################################################################

    # coal flow rate
    # accounts 1.x and 2.x are coal handling, preparation and feed
    # accounts 4.x are for boiler BOP and foundations
    coal_accounts = [
        '1.1', '1.2', '1.3', '1.4', '2.1', '2.2', '4.11', '4.15', '4.16'
    ]
    m.fs.boiler = pyo.Block()
    m.fs.boiler.coal_mass_flow = pyo.Var(initialize=7238.95)  # tpd
    m.fs.boiler.coal_mass_flow.fix()
    get_PP_costing(m.fs.boiler, coal_accounts, m.fs.boiler.coal_mass_flow,
                   'tpd', 2)

    # total fuel feed
    # accounts 3.x are for start up systems and miscellaneous plant equipment
    # accounts 7.x are for ductwork and stack foundations
    fuel_accounts = ['3.6', '3.9', '7.3', '7.5']
    m.fs.fuel_feed = pyo.Block()
    m.fs.fuel_feed.total_fuel_feed = pyo.Var(initialize=603246)  # lb/hr
    m.fs.fuel_feed.total_fuel_feed.fix()
    get_PP_costing(m.fs.fuel_feed, fuel_accounts,
                   m.fs.fuel_feed.total_fuel_feed, 'lb/hr', 2)

    # HP BFW flow rate
    # accounts 3.x are for feedwater systems
    # account 4.9 is for the boiler
    # account 8.4 is steam piping
    BFW_accounts = ['3.1', '3.3', '3.5', '4.9', '8.4']
    m.fs.bfp = pyo.Block()
    m.fs.bfp.BFW_mass_flow = pyo.Var(initialize=5316158)  # lb/hr
    m.fs.bfp.BFW_mass_flow.fix()
    get_PP_costing(m.fs.bfp, BFW_accounts, m.fs.bfp.BFW_mass_flow, 'lb/hr', 2)

    # Steam turbine power
    # accounts 8.x are for the steam turbine and its foundations
    power_accounts = ['8.1']
    m.fs.turb = pyo.Block()
    m.fs.turb.power = pyo.Var(initialize=769600)  # kW
    m.fs.turb.power.fix()
    get_PP_costing(m.fs.turb, power_accounts, m.fs.turb.power, 'kW', 2)

    # Condernser duty
    cond_accounts = ['8.3']
    m.fs.condenser = pyo.Block()
    m.fs.condenser.duty_MMBtu = pyo.Var(initialize=2016)  # MMBtu/hr
    m.fs.condenser.duty_MMBtu.fix()
    get_PP_costing(m.fs.condenser, cond_accounts, m.fs.condenser.duty_MMBtu,
                   "MMBtu/hr", 2)

    # Circulating water flow rate
    # accounts 9.x are for circulating water systems
    # account 14.5 is for the pumphouse
    circ_accounts = ['9.2', '9.3', '9.4', '9.6', '9.7', '14.5']
    m.fs.circulating_water = pyo.Block()
    m.fs.circulating_water.vol_flow = pyo.Var(initialize=463371)  # gpm
    m.fs.circulating_water.vol_flow.fix()
    get_PP_costing(m.fs.circulating_water, circ_accounts,
                   m.fs.circulating_water.vol_flow, 'gpm', 2)

    # Ash flow rate
    # accounts are for ash storage and handling
    ash_accounts = ['10.6', '10.7', '10.9']
    m.fs.ash_handling = pyo.Block()
    m.fs.ash_handling.ash_mass_flow = pyo.Var(initialize=66903)  # lb/hr
    m.fs.ash_handling.ash_mass_flow.fix()
    get_PP_costing(m.fs.ash_handling, ash_accounts,
                   m.fs.ash_handling.ash_mass_flow, 'lb/hr', 2)

    # add total cost
    build_flowsheet_cost_constraint(m)

    # add initialize
    costing_initialization(m.fs)

    # try solving
    solver = get_solver()
    results = solver.solve(m, tee=True)

    assert results.solver.termination_condition == \
        pyo.TerminationCondition.optimal

    #  all numbers come from the NETL excel file:
    # "201.001.001_BBR4 COE Spreadsheet_Rev0U_20190919_njk.xlsm"
    assert pytest.approx(pyo.value(
        m.fs.boiler.costing.total_plant_cost['1.1']),
                         abs=1e-1) == 2306 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.boiler.costing.total_plant_cost['1.2']),
                         abs=1e-1) == 6385 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.boiler.costing.total_plant_cost['1.3']),
                         abs=1e-1) == 59527 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.boiler.costing.total_plant_cost['1.4']),
                         abs=1e-1) == 8086 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.boiler.costing.total_plant_cost['2.1']),
                         abs=1e-1) == 4073 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.boiler.costing.total_plant_cost['2.2']),
                         abs=1e-1) == 13976 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.boiler.costing.total_plant_cost['4.11']),
                         abs=1e-1) == 3751 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.boiler.costing.total_plant_cost['4.15']),
                         abs=1e-1) == 197 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.boiler.costing.total_plant_cost['4.16']),
                         abs=1e-1) == 1014 / 1e3

    assert pytest.approx(pyo.value(
        m.fs.fuel_feed.costing.total_plant_cost['3.6']),
                         abs=1e-1) == 4864 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.fuel_feed.costing.total_plant_cost['3.9']),
                         abs=1e-1) == 522 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.fuel_feed.costing.total_plant_cost['7.3']),
                         abs=1e-1) == 1710 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.fuel_feed.costing.total_plant_cost['7.5']),
                         abs=1e-1) == 647 / 1e3

    assert pytest.approx(pyo.value(m.fs.bfp.costing.total_plant_cost['3.1']),
                         abs=1e-1) == 19233 / 1e3
    assert pytest.approx(pyo.value(m.fs.bfp.costing.total_plant_cost['3.3']),
                         abs=1e-1) == 6897 / 1e3
    assert pytest.approx(pyo.value(m.fs.bfp.costing.total_plant_cost['3.5']),
                         abs=1e-1) == 2366 / 1e3
    assert pytest.approx(pyo.value(m.fs.bfp.costing.total_plant_cost['4.9']),
                         abs=1e-1) == 570418 / 1e3
    assert pytest.approx(pyo.value(m.fs.bfp.costing.total_plant_cost['8.4']),
                         abs=1e-1) == 81916 / 1e3

    assert pytest.approx(pyo.value(m.fs.turb.costing.total_plant_cost['8.1']),
                         abs=1e-1) == 110166 / 1e3

    assert pytest.approx(pyo.value(
        m.fs.condenser.costing.total_plant_cost['8.3']),
                         abs=1e-1) == 20447 / 1e3

    assert pytest.approx(pyo.value(
        m.fs.circulating_water.costing.total_plant_cost['9.2']),
                         abs=1e-1) == 4133 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.circulating_water.costing.total_plant_cost['9.3']),
                         abs=1e-1) == 25518 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.circulating_water.costing.total_plant_cost['9.4']),
                         abs=1e-1) == 19859 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.circulating_water.costing.total_plant_cost['9.6']),
                         abs=1e-1) == 2870 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.circulating_water.costing.total_plant_cost['9.7']),
                         abs=1e-1) == 2690 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.circulating_water.costing.total_plant_cost['14.5']),
                         abs=1e-1) == 464 / 1e3

    assert pytest.approx(pyo.value(
        m.fs.ash_handling.costing.total_plant_cost['10.6']),
                         abs=1e-1) == 6429 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.ash_handling.costing.total_plant_cost['10.7']),
                         abs=1e-1) == 10725 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.ash_handling.costing.total_plant_cost['10.9']),
                         abs=1e-1) == 2564 / 1e3

    assert pytest.approx(pyo.value(m.fs.flowsheet_cost),
                         abs=1e-1) == 993753 / 1e3

    return m
Exemplo n.º 6
0
def test_power_plant_costing():
    # Create a Concrete Model as the top level object
    m = pyo.ConcreteModel()

    # Add a flowsheet object to the model
    m.fs = FlowsheetBlock(default={"dynamic": False})
    m.fs.get_costing(year='2018')

    ###########################################################################
    #  Create costing constraints                                             #
    ###########################################################################

    # subcritical PC
    coal_accounts = ['1.1', '1.2', '1.3']
    m.fs.subcritical_PC = pyo.Block()
    m.fs.subcritical_PC.coal_feed_rate = pyo.Var(initialize=7613.37)  # tpd
    m.fs.subcritical_PC.coal_feed_rate.fix()
    get_PP_costing(m.fs.subcritical_PC, coal_accounts,
                   m.fs.subcritical_PC.coal_feed_rate, 'tpd', 1)

    # two-stage, slurry-feed IGCC
    feedwater_accounts = ['3.1', '3.3', '3.5']
    m.fs.IGCC_1 = pyo.Block()
    m.fs.IGCC_1.feedwater_flow_rate = pyo.Var(initialize=1576062.15)  # lb/hr
    m.fs.IGCC_1.feedwater_flow_rate.fix()
    get_PP_costing(m.fs.IGCC_1, feedwater_accounts,
                   m.fs.IGCC_1.feedwater_flow_rate, 'lb/hr', 3)

    # single-stage, slurry-feed, IGCC
    syngas_accounts = ['6.1', '6.2', '6.3']
    m.fs.IGCC_2 = pyo.Block()
    m.fs.IGCC_2.syngas_flow_rate = pyo.Var(initialize=182335.921)  # lb/hr
    m.fs.IGCC_2.syngas_flow_rate.fix()
    get_PP_costing(m.fs.IGCC_2, syngas_accounts, m.fs.IGCC_2.syngas_flow_rate,
                   'lb/hr', 4)

    # single-stage, dry-feed, IGCC
    HRSG_accounts = ['7.1', '7.2']
    m.fs.IGCC_3 = pyo.Block()
    m.fs.IGCC_3.HRSG_duty = pyo.Var(initialize=1777.86)  # MMBtu/hr
    m.fs.IGCC_3.HRSG_duty.fix()
    get_PP_costing(m.fs.IGCC_3, HRSG_accounts, m.fs.IGCC_3.HRSG_duty,
                   'MMBtu/hr', 5)

    # NGCC
    steam_turbine_accounts = ['8.1', '8.2', '8.5']
    m.fs.NGCC = pyo.Block()
    m.fs.NGCC.turbine_power = pyo.Var(initialize=212500)  # kW
    m.fs.NGCC.turbine_power.fix()
    get_PP_costing(m.fs.NGCC, steam_turbine_accounts, m.fs.NGCC.turbine_power,
                   'kW', 6)

    # AUSC PC
    AUSC_accounts = ['4.9', '8.4']
    m.fs.AUSC = pyo.Block()
    m.fs.AUSC.feedwater_flow = pyo.Var(initialize=3298815.58)  # lb/hr
    m.fs.AUSC.feedwater_flow.fix()
    get_PP_costing(m.fs.AUSC, AUSC_accounts, m.fs.AUSC.feedwater_flow, 'lb/hr',
                   7)

    # add total cost
    build_flowsheet_cost_constraint(m)

    # add initialize
    costing_initialization(m.fs)

    # try solving
    solver = get_solver()
    results = solver.solve(m, tee=True)

    assert results.solver.termination_condition == \
        pyo.TerminationCondition.optimal
    #  all numbers come from the NETL excel file
    # "201.001.001_BBR4 COE Spreadsheet_Rev0U_20190919_njk.xlsm"
    assert pytest.approx(pyo.value(
        m.fs.subcritical_PC.costing.total_plant_cost['1.1']),
                         abs=1e-1) == 2379 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.subcritical_PC.costing.total_plant_cost['1.2']),
                         abs=1e-1) == 6588 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.subcritical_PC.costing.total_plant_cost['1.3']),
                         abs=1e-1) == 61409 / 1e3

    assert pytest.approx(pyo.value(
        m.fs.IGCC_1.costing.total_plant_cost['3.1']),
                         abs=1e-1) == 10807 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.IGCC_1.costing.total_plant_cost['3.3']),
                         abs=1e-1) == 2564 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.IGCC_1.costing.total_plant_cost['3.5']),
                         abs=1e-1) == 923 / 1e3

    assert pytest.approx(pyo.value(
        m.fs.IGCC_2.costing.total_plant_cost['6.1']),
                         abs=1e-1) == 117850 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.IGCC_2.costing.total_plant_cost['6.2']),
                         abs=1e-1) == 3207 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.IGCC_2.costing.total_plant_cost['6.3']),
                         abs=1e-1) == 3770 / 1e3

    assert pytest.approx(pyo.value(
        m.fs.IGCC_3.costing.total_plant_cost['7.1']),
                         abs=1e-1) == 53530 / 1e3
    assert pytest.approx(pyo.value(
        m.fs.IGCC_3.costing.total_plant_cost['7.2']),
                         abs=1e-1) == 19113 / 1e3

    assert pytest.approx(pyo.value(m.fs.NGCC.costing.total_plant_cost['8.1']),
                         abs=1e-1) == 49468 / 1e3
    assert pytest.approx(pyo.value(m.fs.NGCC.costing.total_plant_cost['8.2']),
                         abs=1e-1) == 565 / 1e3
    assert pytest.approx(pyo.value(m.fs.NGCC.costing.total_plant_cost['8.5']),
                         abs=1e-1) == 4094 / 1e3

    assert pytest.approx(pyo.value(m.fs.AUSC.costing.bare_erected_cost['4.9']),
                         abs=1e-1) == 295509 / 1e3
    assert pytest.approx(pyo.value(m.fs.AUSC.costing.bare_erected_cost['8.4']),
                         abs=1e-1) == 57265 / 1e3

    return m