Exemplo n.º 1
0
#print points
points = ogp_util.transform_pts(meas_basis, fixture_basis, points)
#print points

[fiducials_nominal, p0] = ogp_util.l123_fiducials(side)

sol = scipy.optimize.leastsq(ogp_util.sensor_fitfunc,
                             p0,
                             args=(points, fiducials_nominal))[0]
print 'Sensor fit parameters: ' + str(sol)
print 'Sensor fit residuals (um): ' + str(
    1000.0 * ogp_util.sensor_fitfunc(sol, points, fiducials_nominal))

sensor_origin = np.array(sol[0:3])
sensor_rotation = ogp_util.make_rotation(sol[3], sol[4], sol[5])
print 'Sensor origin: {0}'.format(sensor_origin)
norm_vec = sensor_rotation.T.dot([0.0, 0.0, 1.0])
print 'Normal vector: {0}'.format(norm_vec)
meas_vec = sensor_rotation.T.dot([1.0, 0.0, 0.0])
print 'Strip vector: {0}'.format(meas_vec)
angle = math.atan2(meas_vec[1], meas_vec[0])
print 'Strip angle: {0}'.format(angle)

topedge1 = sensor_origin[1] + 20.17 / math.cos(angle) + (
    6.500 * 25.4 - sensor_origin[0]) * math.tan(angle)
topedge2 = sensor_origin[1] + 20.17 / math.cos(angle) + (
    3.125 * 25.4 - sensor_origin[0]) * math.tan(angle)

if (side == 'front'):
    nominal1 = 2.505
Exemplo n.º 2
0
def check_alignment(moduleend):
	sensorname = near+' '+moduleend
	points = np.empty([3,11])
	points = ogp_util.get_points(stepdict, sensorname, 4, 7)

	#print points
	for i in range(0,11):
		points[:,i] = ogp_util.transform_pt(meas_basis,fixture_basis,points[:,i])

	#print points

	[fiducials_nominal,p0] = ogp_util.l456_fiducials(moduleend,side)

	sol = scipy.optimize.leastsq(ogp_util.sensor_fitfunc,p0,args=(points,fiducials_nominal))[0]
	print 'Sensor fit parameters: '+str(sol)
	print 'Sensor fit residuals (um): '+str(1000.0*ogp_util.sensor_fitfunc(sol, points, fiducials_nominal))

	sensor_origin = np.array(sol[0:3])
	sensor_rotation = ogp_util.make_rotation(sol[3],sol[4],sol[5])
	print 'Sensor origin: {0}'.format(sensor_origin)
	norm_vec = sensor_rotation.T.dot([0.0, 0.0, 1.0])
	print 'Normal vector: {0}'.format(norm_vec)
	meas_vec = sensor_rotation.T.dot([1.0, 0.0, 0.0])
	print 'Strip vector: {0}'.format(meas_vec)
	angle = math.atan2(meas_vec[1],meas_vec[0])
	print 'Strip angle: {0}'.format(angle)

	if (moduleend=='block'):
		fixture_x1 = 5.875
		fixture_x2 = 2.500
		if (side=='front'):
			nominal1 = 2.176
			nominal2 = 2.008
		else:
			nominal1 = 2.176
			nominal2 = 2.176
	else:
		fixture_x1 = 9.250
		fixture_x2 = 5.875
		if (side=='front'):
			nominal1 = 2.346
			nominal2 = 2.176
		else:
			nominal1 = 2.176
			nominal2 = 2.176

	topedge1 = sensor_origin[1] + 20.17/abs(math.cos(angle)) + (fixture_x1*25.4 - sensor_origin[0])*math.tan(angle)
	topedge2 = sensor_origin[1] + 20.17/abs(math.cos(angle)) + (fixture_x2*25.4 - sensor_origin[0])*math.tan(angle)

	print near+' '+moduleend+' edge 1: nominal {0:.4f}, actual {1:.4f} (deviation {2:.2f} um)'.format(nominal1*25.4, topedge1, 1000*(topedge1-nominal1*25.4))
	print near+' '+moduleend+' edge 2: nominal {0:.4f}, actual {1:.4f} (deviation {2:.2f} um)'.format(nominal2*25.4, topedge2, 1000*(topedge2-nominal2*25.4))

	corner1 = sol[6]*(50.0)**2 + sol[7]*(20.17)**2 + sol[8]*50.0*20.17
	corner2 = sol[6]*(50.0)**2 + sol[7]*(20.17)**2 - sol[8]*50.0*20.17
	print 'Deviation from plane at corners (um): {0:.2f}, {1:.2f}'.format(corner1*1000,corner2*1000)

	hess = np.array([[2*sol[6],sol[8]], [sol[8],2*sol[7]]])
	w, v = np.linalg.eigh(hess)
	print 'Eigenvalues of curvature matrix:'
	print w
	print 'Eigenvectors of curvature matrix:'
	print v


	if (moduleend=='block'):
		if (side=='front'):
			nominal1 = 2.176
			nominal2 = 2.176
			visible = 'upper'
			edgedistance = 0.0
		else:
			nominal1 = 2.176
			nominal2 = 2.008
			visible = 'lower'
			edgedistance = 40.34
	else:
		if (side=='front'):
			nominal1 = 2.176
			nominal2 = 2.176
			visible = 'lower'
			edgedistance = 40.34
		else:
			nominal1 = 2.346
			nominal2 = 2.176
			visible = 'upper'
			edgedistance = 0.0

	edgeangle = math.radians(stepdict[far+' '+moduleend+' '+visible+' edge']['XY Angle'][1])
	edgeel = math.radians(stepdict[far+' '+moduleend+' '+visible+' edge']['Elevation'][1])
	edgevec = np.array([math.cos(edgeangle)*math.cos(edgeel),
		math.sin(edgeangle)*math.cos(edgeel),
		math.sin(edgeel)])
	edgepos = np.array([stepdict[far+' '+moduleend+' '+visible+' edge']['X Location'][1],
		stepdict[far+' '+moduleend+' '+visible+' edge']['Y Location'][1]+edgedistance/abs(math.cos(edgeangle)),
		stepdict[far+' '+moduleend+' '+visible+' edge']['Z Location'][1]])
	edgevec = ogp_util.transform_vec(meas_basis,fixture_basis,edgevec)
	edgepos = ogp_util.transform_pt(meas_basis,fixture_basis,edgepos)

	topedge1 = edgepos[1] + (fixture_x1*25.4 - edgepos[0])*(edgevec[1]/edgevec[0])
	topedge2 = edgepos[1] + (fixture_x2*25.4 - edgepos[0])*(edgevec[1]/edgevec[0])

	print far+' '+moduleend+' edge 1: nominal {0:.4f}, actual {1:.4f} (deviation {2:.2f} um)'.format(nominal1*25.4, topedge1, 1000*(topedge1-nominal1*25.4))
	print far+' '+moduleend+' edge 2: nominal {0:.4f}, actual {1:.4f} (deviation {2:.2f} um)'.format(nominal2*25.4, topedge2, 1000*(topedge2-nominal2*25.4))
Exemplo n.º 3
0
def check_alignment(moduleend):
    sensorname = near + ' ' + moduleend
    points = np.empty([3, 11])
    points = ogp_util.get_points(stepdict, sensorname, 4, 7)

    #print points
    for i in range(0, 11):
        points[:, i] = ogp_util.transform_pt(meas_basis, fixture_basis,
                                             points[:, i])

    #print points

    [fiducials_nominal, p0] = ogp_util.l456_fiducials(moduleend, side)

    sol = scipy.optimize.leastsq(ogp_util.sensor_fitfunc,
                                 p0,
                                 args=(points, fiducials_nominal))[0]
    print 'Sensor fit parameters: ' + str(sol)
    print 'Sensor fit residuals (um): ' + str(
        1000.0 * ogp_util.sensor_fitfunc(sol, points, fiducials_nominal))

    sensor_origin = np.array(sol[0:3])
    sensor_rotation = ogp_util.make_rotation(sol[3], sol[4], sol[5])
    print 'Sensor origin: {0}'.format(sensor_origin)
    norm_vec = sensor_rotation.T.dot([0.0, 0.0, 1.0])
    print 'Normal vector: {0}'.format(norm_vec)
    meas_vec = sensor_rotation.T.dot([1.0, 0.0, 0.0])
    print 'Strip vector: {0}'.format(meas_vec)
    angle = math.atan2(meas_vec[1], meas_vec[0])
    print 'Strip angle: {0}'.format(angle)

    if (moduleend == 'block'):
        fixture_x1 = 5.875
        fixture_x2 = 2.500
        if (side == 'front'):
            nominal1 = 2.176
            nominal2 = 2.008
        else:
            nominal1 = 2.176
            nominal2 = 2.176
    else:
        fixture_x1 = 9.250
        fixture_x2 = 5.875
        if (side == 'front'):
            nominal1 = 2.346
            nominal2 = 2.176
        else:
            nominal1 = 2.176
            nominal2 = 2.176

    topedge1 = sensor_origin[1] + 20.17 / abs(math.cos(angle)) + (
        fixture_x1 * 25.4 - sensor_origin[0]) * math.tan(angle)
    topedge2 = sensor_origin[1] + 20.17 / abs(math.cos(angle)) + (
        fixture_x2 * 25.4 - sensor_origin[0]) * math.tan(angle)

    print near + ' ' + moduleend + ' edge 1: nominal {0:.4f}, actual {1:.4f} (deviation {2:.2f} um)'.format(
        nominal1 * 25.4, topedge1, 1000 * (topedge1 - nominal1 * 25.4))
    print near + ' ' + moduleend + ' edge 2: nominal {0:.4f}, actual {1:.4f} (deviation {2:.2f} um)'.format(
        nominal2 * 25.4, topedge2, 1000 * (topedge2 - nominal2 * 25.4))

    corner1 = sol[6] * (50.0)**2 + sol[7] * (20.17)**2 + sol[8] * 50.0 * 20.17
    corner2 = sol[6] * (50.0)**2 + sol[7] * (20.17)**2 - sol[8] * 50.0 * 20.17
    print 'Deviation from plane at corners (um): {0:.2f}, {1:.2f}'.format(
        corner1 * 1000, corner2 * 1000)

    hess = np.array([[2 * sol[6], sol[8]], [sol[8], 2 * sol[7]]])
    w, v = np.linalg.eigh(hess)
    print 'Eigenvalues of curvature matrix:'
    print w
    print 'Eigenvectors of curvature matrix:'
    print v

    if (moduleend == 'block'):
        if (side == 'front'):
            nominal1 = 2.176
            nominal2 = 2.176
            visible = 'upper'
            edgedistance = 0.0
        else:
            nominal1 = 2.176
            nominal2 = 2.008
            visible = 'lower'
            edgedistance = 40.34
    else:
        if (side == 'front'):
            nominal1 = 2.176
            nominal2 = 2.176
            visible = 'lower'
            edgedistance = 40.34
        else:
            nominal1 = 2.346
            nominal2 = 2.176
            visible = 'upper'
            edgedistance = 0.0

    edgeangle = math.radians(stepdict[far + ' ' + moduleend + ' ' + visible +
                                      ' edge']['XY Angle'][1])
    edgeel = math.radians(stepdict[far + ' ' + moduleend + ' ' + visible +
                                   ' edge']['Elevation'][1])
    edgevec = np.array([
        math.cos(edgeangle) * math.cos(edgeel),
        math.sin(edgeangle) * math.cos(edgeel),
        math.sin(edgeel)
    ])
    edgepos = np.array([
        stepdict[far + ' ' + moduleend + ' ' + visible +
                 ' edge']['X Location'][1],
        stepdict[far + ' ' + moduleend + ' ' + visible +
                 ' edge']['Y Location'][1] +
        edgedistance / abs(math.cos(edgeangle)),
        stepdict[far + ' ' + moduleend + ' ' + visible +
                 ' edge']['Z Location'][1]
    ])
    edgevec = ogp_util.transform_vec(meas_basis, fixture_basis, edgevec)
    edgepos = ogp_util.transform_pt(meas_basis, fixture_basis, edgepos)

    topedge1 = edgepos[1] + (fixture_x1 * 25.4 - edgepos[0]) * (edgevec[1] /
                                                                edgevec[0])
    topedge2 = edgepos[1] + (fixture_x2 * 25.4 - edgepos[0]) * (edgevec[1] /
                                                                edgevec[0])

    print far + ' ' + moduleend + ' edge 1: nominal {0:.4f}, actual {1:.4f} (deviation {2:.2f} um)'.format(
        nominal1 * 25.4, topedge1, 1000 * (topedge1 - nominal1 * 25.4))
    print far + ' ' + moduleend + ' edge 2: nominal {0:.4f}, actual {1:.4f} (deviation {2:.2f} um)'.format(
        nominal2 * 25.4, topedge2, 1000 * (topedge2 - nominal2 * 25.4))
Exemplo n.º 4
0
meas_basis = ogp_util.get_measbasis(stepdict, fixture_basis)

points = ogp_util.get_points(stepdict, near, 7, 4)

# print points
points = ogp_util.transform_pts(meas_basis, fixture_basis, points)
# print points

[fiducials_nominal, p0] = ogp_util.l123_fiducials(side)

sol = scipy.optimize.leastsq(ogp_util.sensor_fitfunc, p0, args=(points, fiducials_nominal))[0]
print "Sensor fit parameters: " + str(sol)
print "Sensor fit residuals (um): " + str(1000.0 * ogp_util.sensor_fitfunc(sol, points, fiducials_nominal))

sensor_origin = np.array(sol[0:3])
sensor_rotation = ogp_util.make_rotation(sol[3], sol[4], sol[5])
print "Sensor origin: {0}".format(sensor_origin)
norm_vec = sensor_rotation.T.dot([0.0, 0.0, 1.0])
print "Normal vector: {0}".format(norm_vec)
meas_vec = sensor_rotation.T.dot([1.0, 0.0, 0.0])
print "Strip vector: {0}".format(meas_vec)
angle = math.atan2(meas_vec[1], meas_vec[0])
print "Strip angle: {0}".format(angle)

topedge1 = sensor_origin[1] + 20.17 / math.cos(angle) + (6.500 * 25.4 - sensor_origin[0]) * math.tan(angle)
topedge2 = sensor_origin[1] + 20.17 / math.cos(angle) + (3.125 * 25.4 - sensor_origin[0]) * math.tan(angle)

if side == "front":
    nominal1 = 2.505
    nominal2 = 2.166
else: