def _slicer_task_4b(layer, ewidth, iwidth, conf, top_masks, bot_masks,
perims):
# Solid Mask
outmask = []
for mask in top_masks:
outmask = geom.union(outmask, geom.close_paths(mask))
for mask in bot_masks:
outmask = geom.union(outmask, geom.close_paths(mask))
solid_mask = geom.clip(outmask, perims[-1])
bounds = geom.paths_bounds(outmask)
# Solid Infill
solid_infill = []
base_ang = 45 if layer % 2 == 0 else -45
solid_mask = geom.offset(solid_mask, conf['infill_overlap'] - ewidth)
lines = geom.make_infill_lines(bounds, base_ang, 1.0, ewidth)
for line in lines:
lines = [line]
lines = geom.clip(lines, solid_mask, subj_closed=False)
solid_infill.extend(lines)
# Sparse Infill
sparse_infill = []
infill_type = conf['infill_type']
density = conf['infill_density'] / 100.0
if density > 0.0:
if density >= 0.99:
infill_type = "Lines"
mask = geom.offset(perims[-1], conf['infill_overlap'] - iwidth)
mask = geom.diff(mask, solid_mask)
if infill_type == "Lines":
base_ang = 90 * (layer % 2) + 45
lines = geom.make_infill_lines(bounds, base_ang, density,
iwidth)
elif infill_type == "Triangles":
base_ang = 60 * (layer % 3)
lines = geom.make_infill_triangles(bounds, base_ang, density,
iwidth)
elif infill_type == "Grid":
base_ang = 90 * (layer % 2) + 45
lines = geom.make_infill_grid(bounds, base_ang, density,
iwidth)
elif infill_type == "Hexagons":
base_ang = 120 * (layer % 3)
lines = geom.make_infill_hexagons(bounds, base_ang, density,
iwidth)
else:
lines = []
for line in lines:
lines = [line]
lines = geom.clip(lines, mask, subj_closed=False)
sparse_infill.extend(lines)
return solid_infill, sparse_infill
def _slicer_task_4a(ewidth, conf, layer_paths, supp_outline):
# Raft
raft_outline = []
raft_infill = []
if conf['adhesion_type'] == "Raft":
rings = math.ceil(conf['brim_width'] / ewidth)
outset = min(conf['skirt_outset'] + ewidth * conf['skirt_loops'],
conf['raft_outset'])
paths = geom.union(layer_paths, supp_outline)
raft_outline = geom.offset(paths, outset)
bounds = geom.paths_bounds(raft_outline)
mask = geom.offset(raft_outline, conf['infill_overlap'] - ewidth)
lines = geom.make_infill_lines(bounds, 0, 0.75, ewidth)
raft_infill.append(geom.clip(lines, mask, subj_closed=False))
for layer in range(conf['raft_layers'] - 1):
base_ang = 90 * ((layer + 1) % 2)
lines = geom.make_infill_lines(bounds, base_ang, 1.0, ewidth)
raft_infill.append(
geom.clip(lines, raft_outline, subj_closed=False))
# Brim
brim = []
adhesion = conf['adhesion_type']
brim_w = conf['brim_width']
if adhesion == "Brim":
rings = math.ceil(brim_w / ewidth)
for i in range(rings):
brim.append(geom.offset(layer_paths, (i + 0.5) * ewidth))
# Skirt
skirt = []
priming = []
skirt_w = conf['skirt_outset']
minloops = conf['skirt_loops']
minlen = conf['skirt_min_len']
skirt = geom.offset(layer_paths, brim_w + skirt_w + ewidth / 2.0)
plen = sum(
sum([
math.hypot(p2[0] - p1[0], p2[1] - p1[1])
for p1, p2 in zip(path, path[1:] + path[0:1])
]) for path in skirt)
loops = minloops
if adhesion != "Raft":
loops = max(loops, math.ceil(minlen / plen))
for i in range(loops - 1):
priming.append(geom.offset(skirt, (i + 1) * ewidth))
return (geom.close_paths(raft_outline), raft_infill,
geom.close_paths(brim), geom.close_paths(skirt),
geom.close_paths(priming))
def _slicer_task_3b(layer, conf, ewidth, overhangs):
# Support
outline = []
infill = []
density = conf['support_density'] / 100.0
if density > 0.0:
outline = geom.offset(overhangs, -ewidth / 2.0)
outline = geom.close_paths(outline)
mask = geom.offset(outline, conf['infill_overlap'] - ewidth)
bounds = geom.paths_bounds(mask)
lines = geom.make_infill_lines(bounds, 0, density, ewidth)
infill = geom.clip(lines, mask, subj_closed=False)
return outline, infill
def _slicer_task_1(z, ewidth, suppwidth, layer_h, conf, model):
# Layer Slicing
paths = model.slice_at_z(z - layer_h / 2, layer_h)
paths = geom.orient_paths(paths)
paths = geom.union(paths, [])
# Overhang Masks
supp_ang = conf['overhang_angle']
tris = model.get_overhang_footprint_triangles(ang=supp_ang, z=z)
overhangs = geom.diff(geom.union(tris, []), paths)
# Perimeters
perims = []
for i in range(conf['shell_count']):
shell = geom.offset(paths, -(i + 0.5) * ewidth)
shell = geom.close_paths(shell)
perims.append(shell)
return paths, overhangs, perims
def slice_to_file(self, filename, showgui=False, threads=-1):
print("Slicing start")
layer_h = self.conf['layer_height']
dflt_nozl = self.conf['default_nozzle']
infl_nozl = self.conf['infill_nozzle']
supp_nozl = self.conf['support_nozzle']
ptcache = self.model.points
if infl_nozl == -1:
infl_nozl = dflt_nozl
if supp_nozl == -1:
supp_nozl = dflt_nozl
dflt_nozl_d = self.conf['nozzle_{0}_diam'.format(dflt_nozl)]
infl_nozl_d = self.conf['nozzle_{0}_diam'.format(infl_nozl)]
supp_nozl_d = self.conf['nozzle_{0}_diam'.format(supp_nozl)]
self.layer_height = layer_h
self.extrusion_ratio = 1.25
self.extrusion_width = dflt_nozl_d * self.extrusion_ratio
self.infill_width = infl_nozl_d * self.extrusion_ratio
self.support_width = supp_nozl_d * self.extrusion_ratio
height = self.model.points.maxz - self.model.points.minz
layer_cnt = math.floor(height / layer_h)
self.model.assign_layers(layer_h)
self.layer_zs = [
self.model.points.minz + layer_h * (layer + 1)
for layer in range(layer_cnt)
]
if threads <= 0:
threads = multiprocessing.cpu_count() * 2
# print('<tkcad formatversion="1.1" units="inches" showfractions="YES" material="Aluminum">', file=sys.stderr)
executor = ThreadPoolExecutor if threads == 1 else ProcessPoolExecutor
with executor(max_workers=threads) as ex:
print("Stage 1: Perimeters")
(self.layer_paths, self.overhang_masks,
self.perimeter_paths) = zip(*list(
ex.map(Slicer._slicer_task_1,
self.layer_zs, [self.extrusion_width] *
layer_cnt, [self.support_width] *
layer_cnt, [layer_h] * layer_cnt, [self.conf] *
layer_cnt, [self.model] * layer_cnt,
chunksize=20)))
print("Stage 2: Generate Masks")
overhang_future = ex.submit(Slicer._slicer_task_2a, self.conf,
self.overhang_masks, self.layer_paths)
top_masks, bot_masks = zip(*list(
ex.map(Slicer._slicer_task_2b,
range(layer_cnt), [(
[] if i < 1 else self.perimeter_paths[i - 1][-1])
for i in range(layer_cnt)],
[p[-1] for p in self.perimeter_paths],
[([] if i >= layer_cnt -
1 else self.perimeter_paths[i + 1][-1])
for i in range(layer_cnt)],
chunksize=20)))
overhang_drops = overhang_future.result()
print("Stage 3: Support & Raft")
(self.support_outline, self.support_infill) = zip(*list(
ex.map(Slicer._slicer_task_3b,
range(layer_cnt), [self.conf] *
layer_cnt, [self.support_width] * layer_cnt,
overhang_drops,
chunksize=20)))
del overhang_drops
print("Stage 4: Path Generation")
self.future_raft = ex.submit(self._slicer_task_4a,
self.support_width, self.conf,
self.layer_paths[0],
self.support_outline[0])
top_cnt = self.conf['top_layers']
bot_cnt = self.conf['bottom_layers']
(self.solid_infill, self.sparse_infill) = zip(*list(
ex.map(self._slicer_task_4b,
range(layer_cnt), [self.extrusion_width] *
layer_cnt, [self.infill_width] *
layer_cnt, [self.conf] * layer_cnt,
[top_masks[i:i + top_cnt] for i in range(layer_cnt)], [
bot_masks[max(0, i - bot_cnt + 1):i + 1]
for i in range(layer_cnt)
],
self.perimeter_paths,
chunksize=20)))
(self.raft_outline, self.raft_infill, self.brim_paths,
self.skirt_paths, self.priming_paths) = self.future_raft.result()
del top_masks
del bot_masks
raft_layers = len(self.raft_infill)
for i in range(raft_layers):
self.layer_zs.append(self.layer_zs[-1] + self.conf[layer_height])
print("Gcode")
with open(filename, "w") as f:
f.write("( raft_outline )\n")
outline = geom.close_paths(self.raft_outline)
for line in self._paths_gcode(outline, self.support_width,
supp_nozl, self.layer_zs[0]):
f.write(line)
f.write("( raft_infill )\n")
for layer, layer_paths in enumerate(self.raft_infill):
for line in self._paths_gcode(layer_paths, self.support_width,
supp_nozl, self.layer_zs[layer]):
f.write(line)
layer = raft_layers
if self.priming_paths:
f.write("( priming )\n")
paths = geom.close_paths(self.priming_paths)
for line in self._paths_gcode(paths, self.support_width,
supp_nozl, self.layer_zs[layer]):
f.write(line)
if self.skirt_paths:
f.write("( skirt )\n")
for line in self._paths_gcode(self.skirt_paths,
self.support_width, supp_nozl,
self.layer_zs[layer]):
f.write(line)
if self.brim_paths:
f.write("( brim )\n")
paths = self.brim_paths
for line in self._paths_gcode(paths + paths[0],
self.support_width, supp_nozl,
self.layer_zs[layer]):
f.write(line)
for slicenum in range(len(self.perimeter_paths)):
layer = raft_layers + slicenum
outline = geom.close_paths(self.support_outline[slicenum])
f.write("( support outline )\n")
for line in self._paths_gcode(outline, self.support_width,
supp_nozl, self.layer_zs[layer]):
f.write(line)
f.write("( support infill )\n")
for line in self._paths_gcode(self.support_infill[slicenum],
self.support_width, supp_nozl,
self.layer_zs[layer]):
f.write(line)
f.write("( perimeters )\n")
for paths in reversed(self.perimeter_paths[slicenum]):
paths = geom.close_paths(paths)
for line in self._paths_gcode(paths, self.extrusion_width,
dflt_nozl,
self.layer_zs[layer]):
f.write(line)
f.write("( solid fill )\n")
for line in self._paths_gcode(self.solid_infill[slicenum],
self.extrusion_width, dflt_nozl,
self.layer_zs[layer]):
f.write(line)
f.write("( sparse infill )\n")
for line in self._paths_gcode(self.sparse_infill[slicenum],
self.infill_width, infl_nozl,
self.layer_zs[layer]):
f.write(line)
# print('</tkcad>', file=sys.stderr)
if showgui:
self._display_paths()