class TestReactors: def setup(self): """Set up network for electrolyzer tests.""" self.nw = Network(['O2', 'H2', 'H2O'], T_unit='C', p_unit='bar') self.instance = WaterElectrolyzer('electrolyzer') fw = Source('feed water') cw_in = Source('cooling water') o2 = Sink('oxygen sink') h2 = Sink('hydrogen sink') cw_out = Sink('cooling water sink') self.instance.set_attr(pr=0.99, eta=1) cw_el = Connection(cw_in, 'out1', self.instance, 'in1', fluid={ 'H2O': 1, 'H2': 0, 'O2': 0 }, T=20, p=1) el_cw = Connection(self.instance, 'out1', cw_out, 'in1', T=45) self.nw.add_conns(cw_el, el_cw) fw_el = Connection(fw, 'out1', self.instance, 'in2', label='h2o') el_o2 = Connection(self.instance, 'out2', o2, 'in1') el_h2 = Connection(self.instance, 'out3', h2, 'in1', label='h2') self.nw.add_conns(fw_el, el_o2, el_h2) def test_WaterElectrolyzer(self): """Test component properties of water electrolyzer.""" # check bus function: # power output on component and bus must be indentical self.nw.get_conn('h2o').set_attr(T=25, p=1) self.nw.get_conn('h2').set_attr(T=25) power = Bus('power') power.add_comps({'comp': self.instance, 'param': 'P', 'base': 'bus'}) power.set_attr(P=2.5e6) self.nw.add_busses(power) self.nw.solve('design') convergence_check(self.nw.lin_dep) msg = ('Value of power must be ' + str(power.P.val) + ', is ' + str(self.instance.P.val) + '.') assert round(power.P.val, 1) == round(self.instance.P.val), msg # effieciency was set to 100 % with inlet and outlet states of the # reaction educts and products beeing identical to reference state # therefore Q must be equal to 0 msg = ('Value of heat output must be 0.0, is ' + str(self.instance.Q.val) + '.') assert round(self.instance.Q.val, 4) == 0.0, msg # reset power, change efficiency value and specify heat bus value power.set_attr(P=np.nan) self.nw.get_conn('h2o').set_attr(T=25, p=1) self.nw.get_conn('h2').set_attr(T=50) self.instance.set_attr(eta=0.8) # check bus function: # heat output on component and bus must be indentical heat = Bus('heat') heat.add_comps({'comp': self.instance, 'param': 'Q'}) heat.set_attr(P=-8e5) self.nw.add_busses(heat) self.nw.solve('design') convergence_check(self.nw.lin_dep) msg = ('Value of heat flow must be ' + str(heat.P.val) + ', is ' + str(self.instance.Q.val) + '.') assert round(heat.P.val, 1) == round(self.instance.Q.val), msg self.nw.save('tmp') # check bus function: # heat output on component and bus must identical (offdesign test) Q = heat.P.val * 0.9 heat.set_attr(P=Q) self.nw.solve('offdesign', design_path='tmp') convergence_check(self.nw.lin_dep) msg = ('Value of heat flow must be ' + str(Q) + ', is ' + str(self.instance.Q.val) + '.') assert round(Q, 1) == round(self.instance.Q.val), msg # delete both busses again self.nw.del_busses(heat, power) # test efficiency vs. specific energy consumption self.nw.get_conn('h2').set_attr(m=0.1) self.instance.set_attr(eta=0.9, e='var') self.nw.solve('design') convergence_check(self.nw.lin_dep) msg = ('Value of efficiency must be ' + str(self.instance.eta.val) + ', is ' + str(self.instance.e0 / self.instance.e.val) + '.') eta = round(self.instance.eta.val, 2) eta_calc = round(self.instance.e0 / self.instance.e.val, 2) assert eta == eta_calc, msg # test efficiency value > 1, Q must be larger than 0 e = 130e6 self.instance.set_attr(e=np.nan, eta=np.nan) self.instance.set_attr(e=e) self.nw.solve('design') convergence_check(self.nw.lin_dep) # test efficiency msg = ('Value of efficiency must be ' + str(self.instance.e0 / e) + ', is ' + str(self.instance.eta.val) + '.') eta = round(self.instance.e0 / e, 2) eta_calc = round(self.instance.eta.val, 2) assert eta == eta_calc, msg # test Q msg = ('Value of heat must be larger than zero, is ' + str(self.instance.Q.val) + '.') assert self.instance.Q.val > 0, msg # test specific energy consumption e = 150e6 self.instance.set_attr(e=np.nan, eta=np.nan) self.instance.set_attr(e=e) self.nw.solve('design') convergence_check(self.nw.lin_dep) msg = ('Value of specific energy consumption e must be ' + str(e) + ', is ' + str(self.instance.e.val) + '.') assert round(e, 1) == round(self.instance.e.val, 1), msg # test cooling loop pressure ratio, zeta as variable value pr = 0.95 self.instance.set_attr(pr=pr, e=None, eta=None, zeta='var', P=2e7, design=['pr']) self.nw.solve('design') shutil.rmtree('./tmp', ignore_errors=True) self.nw.save('tmp') convergence_check(self.nw.lin_dep) msg = ('Value of pressure ratio must be ' + str(pr) + ', is ' + str(self.instance.pr.val) + '.') assert round(pr, 2) == round(self.instance.pr.val, 2), msg # use zeta as offdesign parameter, at design point pressure # ratio must not change self.instance.set_attr(zeta=np.nan, offdesign=['zeta']) self.nw.solve('offdesign', design_path='tmp') convergence_check(self.nw.lin_dep) msg = ('Value of pressure ratio must be ' + str(pr) + ', is ' + str(self.instance.pr.val) + '.') assert round(pr, 2) == round(self.instance.pr.val, 2), msg # test heat output specification in offdesign mode Q = self.instance.Q.val * 0.9 self.instance.set_attr(Q=Q, P=np.nan) self.nw.solve('offdesign', design_path='tmp') convergence_check(self.nw.lin_dep) msg = ('Value of heat must be ' + str(Q) + ', is ' + str(self.instance.Q.val) + '.') assert round(Q, 0) == round(self.instance.Q.val, 0), msg shutil.rmtree('./tmp', ignore_errors=True)
class TestClausiusRankine: def setup(self): """Set up clausis rankine cycle with turbine driven feed water pump.""" self.Tamb = 20 self.pamb = 1 fluids = ['water'] self.nw = Network(fluids=fluids) self.nw.set_attr(p_unit='bar', T_unit='C', h_unit='kJ / kg') # create components splitter1 = Splitter('splitter 1') merge1 = Merge('merge 1') turb = Turbine('turbine') fwp_turb = Turbine('feed water pump turbine') condenser = HeatExchangerSimple('condenser') fwp = Pump('pump') steam_generator = HeatExchangerSimple('steam generator') cycle_close = CycleCloser('cycle closer') # create busses # power output bus self.power = Bus('power_output') self.power.add_comps({'comp': turb, 'char': 1}) # turbine driven feed water pump internal bus self.fwp_power = Bus('feed water pump power', P=0) self.fwp_power.add_comps({ 'comp': fwp_turb, 'char': 1 }, { 'comp': fwp, 'char': 1, 'base': 'bus' }) # heat input bus self.heat = Bus('heat_input') self.heat.add_comps({'comp': steam_generator, 'base': 'bus'}) self.nw.add_busses(self.power, self.fwp_power, self.heat) # create connections fs_in = Connection(cycle_close, 'out1', splitter1, 'in1', label='fs') fs_fwpt = Connection(splitter1, 'out1', fwp_turb, 'in1') fs_t = Connection(splitter1, 'out2', turb, 'in1') fwpt_ws = Connection(fwp_turb, 'out1', merge1, 'in1') t_ws = Connection(turb, 'out1', merge1, 'in2') ws = Connection(merge1, 'out1', condenser, 'in1') cond = Connection(condenser, 'out1', fwp, 'in1', label='cond') fw = Connection(fwp, 'out1', steam_generator, 'in1', label='fw') fs_out = Connection(steam_generator, 'out1', cycle_close, 'in1') self.nw.add_conns(fs_in, fs_fwpt, fs_t, fwpt_ws, t_ws, ws, cond, fw, fs_out) # component parameters turb.set_attr(eta_s=1) fwp_turb.set_attr(eta_s=1) condenser.set_attr(pr=1) fwp.set_attr(eta_s=1) steam_generator.set_attr(pr=1) # connection parameters fs_in.set_attr(m=10, p=120, T=600, fluid={'water': 1}) cond.set_attr(T=self.Tamb, x=0) # solve network self.nw.solve('design') convergence_check(self.nw.lin_dep) def test_exergy_analysis_perfect_cycle(self): """Test exergy analysis in the perfect clausius rankine cycle.""" ean = ExergyAnalysis(self.nw, E_P=[self.power], E_F=[self.heat], internal_busses=[self.fwp_power]) ean.analyse(pamb=self.pamb, Tamb=self.Tamb) msg = ('Exergy destruction of this network must be 0 (smaller than ' + str(err**0.5) + ') for this test but is ' + str(round(abs(ean.network_data.E_D), 4)) + ' .') assert abs(ean.network_data.E_D) <= err**0.5, msg msg = ('Exergy efficiency of this network must be 1 for this test but ' 'is ' + str(round(ean.network_data.epsilon, 4)) + ' .') assert round(ean.network_data.epsilon, 4) == 1, msg exergy_balance = (ean.network_data.E_F - ean.network_data.E_P - ean.network_data.E_L - ean.network_data.E_D) msg = ('Exergy balance must be closed (residual value smaller than ' + str(err**0.5) + ') for this test but is ' + str(round(abs(exergy_balance), 4)) + ' .') assert abs(exergy_balance) <= err**0.5, msg msg = ( 'Fuel exergy and product exergy must be identical for this test. ' 'Fuel exergy value: ' + str(round(ean.network_data.E_F, 4)) + '. Product exergy value: ' + str(round(ean.network_data.E_P, 4)) + '.') delta = round(abs(ean.network_data.E_F - ean.network_data.E_P), 4) assert delta < err**0.5, msg def test_exergy_analysis_plotting_data(self): """Test exergy analysis plotting.""" self.nw.get_comp('steam generator').set_attr(pr=0.9) self.nw.get_comp('turbine').set_attr(eta_s=0.9) self.nw.get_comp('feed water pump turbine').set_attr(eta_s=0.85) self.nw.get_comp('pump').set_attr(eta_s=0.75) self.nw.get_conn('cond').set_attr(T=self.Tamb + 3) # specify efficiency values for the internal bus and power bus self.nw.del_busses(self.fwp_power, self.power) self.fwp_power = Bus('feed water pump power', P=0) self.fwp_power.add_comps( { 'comp': self.nw.get_comp('feed water pump turbine'), 'char': 0.99 }, { 'comp': self.nw.get_comp('pump'), 'char': 0.98, 'base': 'bus' }) self.power = Bus('power_output') self.power.add_comps({ 'comp': self.nw.get_comp('turbine'), 'char': 0.98 }) self.nw.add_busses(self.fwp_power, self.power) # solve network self.nw.solve('design') convergence_check(self.nw.lin_dep) ean = ExergyAnalysis(self.nw, E_P=[self.power], E_F=[self.heat], internal_busses=[self.fwp_power]) ean.analyse(pamb=self.pamb, Tamb=self.Tamb) exergy_balance = (ean.network_data.E_F - ean.network_data.E_P - ean.network_data.E_L - ean.network_data.E_D) msg = ('Exergy balance must be closed (residual value smaller than ' + str(err**0.5) + ') for this test but is ' + str(round(abs(exergy_balance), 4)) + ' .') assert abs(exergy_balance) <= err**0.5, msg nodes = [ 'E_F', 'steam generator', 'splitter 1', 'feed water pump turbine', 'turbine', 'merge 1', 'condenser', 'pump', 'E_D', 'E_P' ] links, nodes = ean.generate_plotly_sankey_input(node_order=nodes) # checksum for targets and source checksum = sum(links['target'] + links['source']) msg = ('The checksum of all target and source values in the link lists' 'must be 148, but is ' + str(checksum) + '.') assert 148 == checksum, msg def test_exergy_analysis_violated_balance(self): """Test exergy analysis with violated balance.""" # specify efficiency values for the internal bus self.nw.del_busses(self.fwp_power) self.fwp_power = Bus('feed water pump power', P=0) self.fwp_power.add_comps( { 'comp': self.nw.get_comp('feed water pump turbine'), 'char': 0.99 }, { 'comp': self.nw.get_comp('pump'), 'char': 0.98, 'base': 'bus' }) self.nw.add_busses(self.fwp_power) self.nw.solve('design') convergence_check(self.nw.lin_dep) # miss out on internal bus in exergy_analysis ean = ExergyAnalysis(self.nw, E_P=[self.power], E_F=[self.heat]) ean.analyse(pamb=self.pamb, Tamb=self.Tamb) exergy_balance = (ean.network_data.E_F - ean.network_data.E_P - ean.network_data.E_L - ean.network_data.E_D) msg = ('Exergy balance must be violated for this test (larger than ' + str(err**0.5) + ') but is ' + str(round(abs(exergy_balance), 4)) + ' .') assert abs(exergy_balance) > err**0.5, msg def test_exergy_analysis_bus_conversion(self): """Test exergy analysis bus conversion factors.""" # specify efficiency values for the internal bus self.nw.del_busses(self.fwp_power) self.fwp_power = Bus('feed water pump power', P=0) self.fwp_power.add_comps( { 'comp': self.nw.get_comp('feed water pump turbine'), 'char': 0.99 }, { 'comp': self.nw.get_comp('pump'), 'char': 0.98, 'base': 'bus' }) self.nw.add_busses(self.fwp_power) self.nw.solve('design') convergence_check(self.nw.lin_dep) # no exergy losses in this case ean = ExergyAnalysis(self.nw, E_P=[self.power], E_F=[self.heat], internal_busses=[self.fwp_power]) ean.analyse(pamb=self.pamb, Tamb=self.Tamb) label = 'pump' eps = ean.bus_data.loc[label, 'epsilon'] msg = ('Pump exergy efficiency must be 0.98 but is ' + str(round(eps, 4)) + ' .') assert round(eps, 4) == 0.98, msg label = 'feed water pump turbine' eps = ean.bus_data.loc[label, 'epsilon'] msg = ( 'Feed water pump turbine exergy efficiency must be 0.99 but is ' + str(round(eps, 4)) + ' .') assert round(eps, 4) == 0.99, msg def test_exergy_analysis_missing_E_F_E_P_information(self): """Test exergy analysis errors with missing information.""" with raises(TESPyNetworkError): ExergyAnalysis(self.nw, E_P=[self.power], E_F=[]) with raises(TESPyNetworkError): ExergyAnalysis(self.nw, E_P=[], E_F=[self.heat]) def test_exergy_analysis_component_on_two_busses(self): """Test exergy analysis errors with components on more than one bus.""" with raises(TESPyNetworkError): ean = ExergyAnalysis(self.nw, E_P=[self.power], E_F=[self.heat, self.power]) ean.analyse(pamb=self.pamb, Tamb=self.Tamb)
class TestClausiusRankine: def setup(self): """Set up clausis rankine cycle with turbine driven feed water pump.""" self.Tamb = 20 self.pamb = 1 fluids = ['water'] self.nw = Network(fluids=fluids) self.nw.set_attr(p_unit='bar', T_unit='C', h_unit='kJ / kg') # create components splitter1 = Splitter('splitter 1') merge1 = Merge('merge 1') turb = Turbine('turbine') fwp_turb = Turbine('feed water pump turbine') condenser = HeatExchangerSimple('condenser') fwp = Pump('pump') steam_generator = HeatExchangerSimple('steam generator') cycle_close = CycleCloser('cycle closer') # create busses # power output bus self.power = Bus('power_output') self.power.add_comps({'comp': turb, 'char': 1}) # turbine driven feed water pump internal bus self.fwp_power = Bus('feed water pump power', P=0) self.fwp_power.add_comps({ 'comp': fwp_turb, 'char': 1 }, { 'comp': fwp, 'char': 1, 'base': 'bus' }) # heat input bus self.heat = Bus('heat_input') self.heat.add_comps({'comp': steam_generator, 'base': 'bus'}) self.nw.add_busses(self.power, self.fwp_power, self.heat) # create connections fs_in = Connection(cycle_close, 'out1', splitter1, 'in1', label='fs') fs_fwpt = Connection(splitter1, 'out1', fwp_turb, 'in1') fs_t = Connection(splitter1, 'out2', turb, 'in1') fwpt_ws = Connection(fwp_turb, 'out1', merge1, 'in1') t_ws = Connection(turb, 'out1', merge1, 'in2') ws = Connection(merge1, 'out1', condenser, 'in1') cond = Connection(condenser, 'out1', fwp, 'in1', label='cond') fw = Connection(fwp, 'out1', steam_generator, 'in1', label='fw') fs_out = Connection(steam_generator, 'out1', cycle_close, 'in1') self.nw.add_conns(fs_in, fs_fwpt, fs_t, fwpt_ws, t_ws, ws, cond, fw, fs_out) # component parameters turb.set_attr(eta_s=1) fwp_turb.set_attr(eta_s=1) condenser.set_attr(pr=1) fwp.set_attr(eta_s=1) steam_generator.set_attr(pr=1) # connection parameters fs_in.set_attr(m=10, p=120, T=600, fluid={'water': 1}) cond.set_attr(T=self.Tamb, x=0) # solve network self.nw.solve('design') convergence_check(self.nw.lin_dep) def test_exergy_analysis_perfect_cycle(self): """Test exergy analysis in the perfect clausius rankine cycle.""" self.nw.exergy_analysis(self.pamb, self.Tamb, E_P=[self.power], E_F=[self.heat], internal_busses=[self.fwp_power]) msg = ('Exergy destruction of this network must be 0 (smaller than ' + str(err**0.5) + ') for this test but is ' + str(round(abs(self.nw.E_D), 4)) + ' .') assert abs(self.nw.E_D) <= err**0.5, msg msg = ('Exergy efficiency of this network must be 1 for this test but ' 'is ' + str(round(self.nw.epsilon, 4)) + ' .') assert round(self.nw.epsilon, 4) == 1, msg exergy_balance = self.nw.E_F - self.nw.E_P - self.nw.E_L - self.nw.E_D msg = ('Exergy balance must be closed (residual value smaller than ' + str(err**0.5) + ') for this test but is ' + str(round(abs(exergy_balance), 4)) + ' .') assert abs(exergy_balance) <= err**0.5, msg msg = ( 'Fuel exergy and product exergy must be identical for this test. ' 'Fuel exergy value: ' + str(round(self.nw.E_F, 4)) + '. Product exergy value: ' + str(round(self.nw.E_P, 4)) + '.') assert round(abs(self.nw.E_F - self.nw.E_P), 4) < err**0.5, msg def test_entropy_perfect_cycle(self): """Test entropy values in the perfect clausius rankine cycle.""" labels = [ 'turbine', 'feed water pump turbine', 'condenser', 'steam generator', 'pump' ] for label in labels: cp = self.nw.get_comp(label) msg = ( 'Entropy production due to irreversibility must be 0 for all ' 'components in this test but is ' + str(round(cp.S_irr, 4)) + ' at component ' + label + ' of type ' + cp.component() + '.') assert round(cp.S_irr, 4) == 0, msg sg = self.nw.get_comp('steam generator') cd = self.nw.get_comp('condenser') msg = ( 'Value of entropy production due to heat input at steam generator ' '(S_Q=' + str(round(sg.S_Q, 4)) + ') must equal the negative ' 'value of entropy reduction in condenser (S_Q=' + str(round(cd.S_Q, 4)) + ').') assert round(sg.S_Q, 4) == -round(cd.S_Q, 4), msg def test_exergy_analysis_violated_balance(self): """Test exergy analysis with violated balance.""" # specify efficiency values for the internal bus self.nw.del_busses(self.fwp_power) self.fwp_power = Bus('feed water pump power', P=0) self.fwp_power.add_comps( { 'comp': self.nw.get_comp('feed water pump turbine'), 'char': 0.99 }, { 'comp': self.nw.get_comp('pump'), 'char': 0.98, 'base': 'bus' }) self.nw.add_busses(self.fwp_power) self.nw.solve('design') convergence_check(self.nw.lin_dep) # miss out on internal bus in exergy_analysis self.nw.exergy_analysis(self.pamb, self.Tamb, E_P=[self.power], E_F=[self.heat]) exergy_balance = self.nw.E_F - self.nw.E_P - self.nw.E_L - self.nw.E_D msg = ('Exergy balance must be violated for this test (larger than ' + str(err**0.5) + ') but is ' + str(round(abs(exergy_balance), 4)) + ' .') assert abs(exergy_balance) > err**0.5, msg def test_exergy_analysis_bus_conversion(self): """Test exergy analysis bus conversion factors.""" # specify efficiency values for the internal bus self.nw.del_busses(self.fwp_power) self.fwp_power = Bus('feed water pump power', P=0) self.fwp_power.add_comps( { 'comp': self.nw.get_comp('feed water pump turbine'), 'char': 0.99 }, { 'comp': self.nw.get_comp('pump'), 'char': 0.98, 'base': 'bus' }) self.nw.add_busses(self.fwp_power) self.nw.solve('design') convergence_check(self.nw.lin_dep) # no exergy losses in this case self.nw.exergy_analysis(self.pamb, self.Tamb, E_P=[self.power], E_F=[self.heat], internal_busses=[self.fwp_power]) label = 'pump on bus feed water pump power' eps = self.nw.component_exergy_data.loc[label, 'epsilon'] msg = ('Pump exergy efficiency must be 0.98 but is ' + str(round(eps, 4)) + ' .') assert round(eps, 4) == 0.98, msg label = 'feed water pump turbine on bus feed water pump power' eps = self.nw.component_exergy_data.loc[label, 'epsilon'] eps = self.nw.component_exergy_data.loc[label, 'epsilon'] msg = ( 'Feed water pump turbine exergy efficiency must be 0.99 but is ' + str(round(eps, 4)) + ' .') assert round(eps, 4) == 0.99, msg def test_exergy_analysis_missing_E_F_E_P_information(self): """Test exergy analysis errors with missing information.""" with raises(TESPyNetworkError): self.nw.exergy_analysis(self.pamb, self.Tamb, E_P=[self.power], E_F=[]) with raises(TESPyNetworkError): self.nw.exergy_analysis(self.pamb, self.Tamb, E_P=[], E_F=[self.heat]) def test_exergy_analysis_component_on_two_busses(self): """Test exergy analysis errors with components on more than one bus.""" with raises(TESPyNetworkError): self.nw.exergy_analysis(self.pamb, self.Tamb, E_P=[self.power], E_F=[self.heat, self.power])