Ejemplo n.º 1
0
    def iron_oc(self):
        m = ConcreteModel()
        m.fs = FlowsheetBlock(default={"dynamic": False})

        # Set up thermo props and reaction props
        m.fs.gas_properties = GasPhaseThermoParameterBlock()
        m.fs.solid_properties = SolidPhaseThermoParameterBlock()
        m.fs.hetero_reactions = HeteroReactionParameterBlock(
            default={
                "solid_property_package": m.fs.solid_properties,
                "gas_property_package": m.fs.gas_properties
            })

        m.fs.unit = MBR(
            default={
                "energy_balance_type": EnergyBalanceType.none,
                "gas_phase_config": {
                    "property_package": m.fs.gas_properties
                },
                "solid_phase_config": {
                    "property_package": m.fs.solid_properties,
                    "reaction_package": m.fs.hetero_reactions
                }
            })

        return m
Ejemplo n.º 2
0
def test_config():
    m = ConcreteModel()
    m.fs = FlowsheetBlock(default={"dynamic": False})

    # Set up thermo props and reaction props
    m.fs.gas_properties = GasPhaseParameterBlock()
    m.fs.solid_properties = SolidPhaseParameterBlock()
    m.fs.hetero_reactions = HeteroReactionParameterBlock(
        default={
            "solid_property_package": m.fs.solid_properties,
            "gas_property_package": m.fs.gas_properties
        })

    m.fs.unit = MBR(
        default={
            "gas_phase_config": {
                "property_package": m.fs.gas_properties
            },
            "solid_phase_config": {
                "property_package": m.fs.solid_properties,
                "reaction_package": m.fs.hetero_reactions
            }
        })

    # Check unit config arguments
    assert len(m.fs.unit.config) == 15
    assert isinstance(m.fs.unit.config.gas_phase_config, ConfigBlock)
    assert isinstance(m.fs.unit.config.solid_phase_config, ConfigBlock)

    assert m.fs.unit.config.finite_elements == 10
    assert m.fs.unit.config.length_domain_set == [0.0, 1.0]
    assert m.fs.unit.config.transformation_method == "dae.finite_difference"
    assert m.fs.unit.config.transformation_scheme == 'BACKWARD'
    assert m.fs.unit.config.collocation_points == 3
    assert m.fs.unit.config.flow_type == "counter_current"
    assert m.fs.unit.config.material_balance_type == \
        MaterialBalanceType.componentTotal
    assert m.fs.unit.config.energy_balance_type == \
        EnergyBalanceType.enthalpyTotal
    assert m.fs.unit.config.momentum_balance_type == \
        MomentumBalanceType.pressureTotal
    assert m.fs.unit.config.has_pressure_change is True

    # Check gas phase config arguments
    assert len(m.fs.unit.config.gas_phase_config) == 7
    assert m.fs.unit.config.gas_phase_config.has_equilibrium_reactions is False
    assert m.fs.unit.config.gas_phase_config.property_package is \
        m.fs.gas_properties
    assert m.fs.unit.config.gas_phase_config.reaction_package is None

    # Check solid phase config arguments
    assert len(m.fs.unit.config.solid_phase_config) == 7
    assert m.fs.unit.config.solid_phase_config.has_equilibrium_reactions is \
        False
    assert m.fs.unit.config.solid_phase_config.property_package is \
        m.fs.solid_properties
    assert m.fs.unit.config.solid_phase_config.reaction_package is \
        m.fs.hetero_reactions
Ejemplo n.º 3
0
    def iron_oc(self):
        m = ConcreteModel()
        m.fs = FlowsheetBlock(default={"dynamic": False})

        # Set up thermo props and reaction props
        m.fs.gas_properties = GasPhaseParameterBlock()
        m.fs.solid_properties = SolidPhaseParameterBlock()
        m.fs.hetero_reactions = HeteroReactionParameterBlock(
            default={
                "solid_property_package": m.fs.solid_properties,
                "gas_property_package": m.fs.gas_properties
            })

        m.fs.unit = MBR(
            default={
                "energy_balance_type": EnergyBalanceType.none,
                "gas_phase_config": {
                    "property_package": m.fs.gas_properties
                },
                "solid_phase_config": {
                    "property_package": m.fs.solid_properties,
                    "reaction_package": m.fs.hetero_reactions
                }
            })

        # Fix geometry variables
        m.fs.unit.bed_diameter.fix(6.5)  # m
        m.fs.unit.bed_height.fix(5)  # m

        # Fix inlet port variables for gas and solid
        m.fs.unit.gas_inlet.flow_mol[0].fix(128.20513)  # mol/s
        m.fs.unit.gas_inlet.temperature[0].fix(1183.15)  # K
        m.fs.unit.gas_inlet.pressure[0].fix(2.00)  # bar
        m.fs.unit.gas_inlet.mole_frac_comp[0, "CO2"].fix(0.02499)
        m.fs.unit.gas_inlet.mole_frac_comp[0, "H2O"].fix(0.00001)
        m.fs.unit.gas_inlet.mole_frac_comp[0, "CH4"].fix(0.975)

        m.fs.unit.solid_inlet.flow_mass[0].fix(591.4)  # kg/s
        m.fs.unit.solid_inlet.temperature[0].fix(1183.15)  # K
        m.fs.unit.solid_inlet.particle_porosity[0].fix(0.27)  # (-)
        m.fs.unit.solid_inlet.mass_frac_comp[0, "Fe2O3"].fix(0.45)
        m.fs.unit.solid_inlet.mass_frac_comp[0, "Fe3O4"].fix(1e-9)
        m.fs.unit.solid_inlet.mass_frac_comp[0, "Al2O3"].fix(0.55)

        return m
Ejemplo n.º 4
0
def main():
    m = ConcreteModel()
    m.fs = FlowsheetBlock(default={"dynamic": False})

    # Set up thermo props and reaction props
    m.fs.gas_properties = GasPhaseThermoParameterBlock()
    m.fs.solid_properties = SolidPhaseThermoParameterBlock()

    m.fs.hetero_reactions = HeteroReactionParameterBlock(
        default={
            "solid_property_package": m.fs.solid_properties,
            "gas_property_package": m.fs.gas_properties
        })

    m.fs.MB = MBR(
        default={
            "transformation_method": "dae.collocation",
            "gas_phase_config": {
                "property_package": m.fs.gas_properties
            },
            "solid_phase_config": {
                "property_package": m.fs.solid_properties,
                "reaction_package": m.fs.hetero_reactions
            }
        })

    # Fix bed geometry variables
    m.fs.MB.bed_diameter.fix(6.5)  # m
    m.fs.MB.bed_height.fix(5)  # m

    # Fix inlet port variables for gas and solid
    m.fs.MB.gas_inlet.flow_mol[0].fix(128.20513)  # mol/s
    m.fs.MB.gas_inlet.temperature[0].fix(298.15)  # K
    m.fs.MB.gas_inlet.pressure[0].fix(2.00)  # bar
    m.fs.MB.gas_inlet.mole_frac_comp[0, "CO2"].fix(0.02499)
    m.fs.MB.gas_inlet.mole_frac_comp[0, "H2O"].fix(0.00001)
    m.fs.MB.gas_inlet.mole_frac_comp[0, "CH4"].fix(0.975)

    m.fs.MB.solid_inlet.flow_mass[0].fix(591.4)  # kg/s
    # Particle porosity:
    # The porosity of the OC particle at the inlet is calculated from the
    # known bulk density of the fresh OC particle (3251.75 kg/m3), and the
    # skeletal density of the fresh OC particle (calculated from the known
    # composition of the fresh particle, and the skeletal density of its
    # components [see the solids property package])
    m.fs.MB.solid_inlet.particle_porosity[0].fix(0.27)
    m.fs.MB.solid_inlet.temperature[0].fix(1183.15)  # K
    m.fs.MB.solid_inlet.mass_frac_comp[0, "Fe2O3"].fix(0.45)
    m.fs.MB.solid_inlet.mass_frac_comp[0, "Fe3O4"].fix(1e-9)
    m.fs.MB.solid_inlet.mass_frac_comp[0, "Al2O3"].fix(0.55)

    # Initialize fuel reactor
    t_start = time.time()  # Run start time

    # State arguments for initializing property state blocks
    # Gas phase temperature is initialized at solid
    # temperature because thermal mass of solid >> thermal mass of gas
    # Particularly useful for initialization if reaction takes place
    blk = m.fs.MB
    gas_phase_state_args = {
        'flow_mol': blk.gas_inlet.flow_mol[0].value,
        'temperature': blk.solid_inlet.temperature[0].value,
        'pressure': blk.gas_inlet.pressure[0].value,
        'mole_frac': {
            'CH4': blk.gas_inlet.mole_frac_comp[0, 'CH4'].value,
            'CO2': blk.gas_inlet.mole_frac_comp[0, 'CO2'].value,
            'H2O': blk.gas_inlet.mole_frac_comp[0, 'H2O'].value
        }
    }
    solid_phase_state_args = {
        'flow_mass': blk.solid_inlet.flow_mass[0].value,
        'particle_porosity': blk.solid_inlet.particle_porosity[0].value,
        'temperature': blk.solid_inlet.temperature[0].value,
        'mass_frac': {
            'Fe2O3': blk.solid_inlet.mass_frac_comp[0, 'Fe2O3'].value,
            'Fe3O4': blk.solid_inlet.mass_frac_comp[0, 'Fe3O4'].value,
            'Al2O3': blk.solid_inlet.mass_frac_comp[0, 'Al2O3'].value
        }
    }

    m.fs.MB.initialize(outlvl=idaeslog.INFO,
                       gas_phase_state_args=gas_phase_state_args,
                       solid_phase_state_args=solid_phase_state_args)

    t_initialize = time.time()  # Initialization time

    # Create a solver
    solver = get_solver()
    solver.solve(m.fs.MB, tee=True)

    t_simulation = time.time()  # Simulation time

    print("\n")
    print("----------------------------------------------------------")
    print('Total initialization time: ', value(t_initialize - t_start), " s")
    print("----------------------------------------------------------")

    print("\n")
    print("----------------------------------------------------------")
    print('Total simulation time: ', value(t_simulation - t_start), " s")
    print("----------------------------------------------------------")

    return m